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Stainless Steel 415-AW vs 415-QT780

Stainless Steel · 415 temper comparison

415-AW and 415-QT780 are two conditions of the same stainless steel grade, 415: AW (as-welded deposit) versus QT780 (quenched and double tempered, Rm 780–980 MPa). The chemistry is identical, so every difference below comes from the condition. 415-AW is the stronger of the two: yield strength 800 MPa (116 ksi) against 700 MPa (102 ksi) for 415-QT780, about 14% more; tensile strength follows at 1,000 MPa (145 ksi) vs 850 MPa (123 ksi). In exchange, 415-QT780 is the more ductile: elongation 18% versus 12% for 415-AW, and 415-AW is harder (350 HB vs 260 HB). 415-QT780 runs hotter in service (450°C vs 350°C continuous). On the shop floor, 415-QT780 machines more easily (fair vs poor).

415-AWChoose it when strength drives the design.

415-QT780Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

415-AW vs 415-QT780: properties

415-AW415-QT780

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

800 MPa116 ksi
700 MPa102 ksi

Elongation at Break

12%
18%

Reduction in Area

35%
60%

Compressive Strength

830 MPa120 ksi
700 MPa102 ksi

Shear Strength

600 MPa87 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
150 MPa·√m137 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

350 HB
260 HB

Hardness, Rockwell C

38 HRC
25 HRC

Hardness, Vickers

370 HV
275 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.7 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
450°C842 °F

Same in both: Thermal Conductivity 25 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 430 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.5 µm/m·K5.8 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
48 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
45%

Weldability

70 / 100
72 / 100

Formability (cold)

12 / 100
35 / 100

Same in both: Castability 70 / 100 · Brazeability / Solderability 40 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 53 MJ/kg22,786 BTU/lb · Embodied Carbon (primary production) 4.5 kg CO₂/kg · Embodied Water 140 L/kg16.8 gal/lb · Typical Recycled Content 50%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale415

415-AW vs 415-QT780 — frequently asked

Is 415-AW stronger than 415-QT780?

Yes. 415-AW has a typical yield strength of 800 MPa (116 ksi) against 700 MPa (102 ksi) for 415-QT780 — about 14% more. Tensile strength is 1,000 MPa (145 ksi) vs 850 MPa (123 ksi).

Which condition does FabDigit quote by default, AW or QT780?

QT780 is the default 415 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 415-AW or 415-QT780?

415-QT780. Its machinability rates fair (40/100) against poor (28/100) for 415-AW.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 415-AW and 415-QT780 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.