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Stainless Steel 254 SMO As Welded vs 254 SMO-CD

Stainless Steel · 254 SMO temper comparison

254 SMO As Welded and 254 SMO-CD are two conditions of the same stainless steel grade, 254 SMO: As Welded (as-welded deposit) versus CD (cold drawn). The chemistry is identical, so every difference below comes from the condition. 254 SMO-CD is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 400 MPa (58 ksi) for 254 SMO As Welded, about 55% more; tensile strength follows at 850 MPa (123 ksi) vs 700 MPa (102 ksi). In exchange, 254 SMO As Welded is the more ductile: elongation 35% versus 25% for 254 SMO-CD, and 254 SMO-CD is harder (260 HB vs 205 HB). 254 SMO As Welded runs hotter in service (400°C vs 350°C continuous).

254 SMO As WeldedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

254 SMO-CDChoose it when strength drives the design.

254 SMO As Welded vs 254 SMO-CD: properties

254 SMO As Welded254 SMO-CD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

700 MPa102 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
620 MPa89.9 ksi

Elongation at Break

35%
25%

Compressive Strength

400 MPa58 ksi
620 MPa89.9 ksi

Shear Strength

430 MPa62.4 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

160 MPa·√m146 ksi·√in
170 MPa·√m155 ksi·√in

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

205 HB
260 HB

Hardness, Rockwell B

93 HRB
100 HRB

Hardness, Vickers

215 HV
272 HV

Same in both: Elastic (Young's) Modulus 195 GPa28.3 Msi · Shear Modulus 75 GPa10.9 Msi · Bulk Modulus 162 GPa23.5 Msi · Poisson's Ratio 0.3 · Reduction in Area 50%

Physical

Density and transition temperatures.

Same in both: Density 8 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,325°C2,417 °F · Liquidus Temperature 1,390°C2,534 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13 W/m·K7.5 BTU/hr·ft·°F
14 W/m·K8.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.5 µm/m·K9.2 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

9×10⁻⁷ Ω·m35.4 µΩ·in
8.5×10⁻⁷ Ω·m33.5 µΩ·in

Same in both: Electrical Conductivity 2 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
84 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
27 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
33%

Weldability

75 / 100
70 / 100

Formability (cold)

45 / 100
40 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 55 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 85 MJ/kg36,543 BTU/lb · Embodied Carbon (primary production) 6.5 kg CO₂/kg · Embodied Water 120 L/kg14.4 gal/lb · Typical Recycled Content 45%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale254 SMO

254 SMO As Welded vs 254 SMO-CD — frequently asked

Is 254 SMO-CD stronger than 254 SMO As Welded?

Yes. 254 SMO-CD has a typical yield strength of 620 MPa (89.9 ksi) against 400 MPa (58 ksi) for 254 SMO As Welded — about 55% more. Tensile strength is 850 MPa (123 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, As Welded or CD?

Solution Annealed is the default 254 SMO condition in the FabDigit quote flow (neither As Welded nor CD). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 254 SMO As Welded or 254 SMO-CD?

254 SMO-CD, by a small margin. Both rate poor for machinability — 27/100 against 22/100 for 254 SMO As Welded; for welding the order is 254 SMO As Welded first (very good, 75/100) then 254 SMO-CD (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 254 SMO As Welded and 254 SMO-CD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.