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Solder & Low-Melting Alloy In52Sn48 vs Wood's Metal

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy In52Sn48 and Wood's Metal are both solder & low-melting alloy grades. Wood's Metal is the stronger of the two: yield strength 25 MPa (3.63 ksi) against 7 MPa (1.02 ksi) for In52Sn48, about 3.6 times as much; tensile strength follows at 42 MPa (6.09 ksi) vs 12 MPa (1.73 ksi). In exchange, In52Sn48 is the more ductile: elongation 60% versus 25% for Wood's Metal, and Wood's Metal is harder (11 HB vs 5 HB). In52Sn48 is lighter (7.3 g/cm³ vs 9.7 g/cm³ for Wood's Metal) and In52Sn48 is stiffer (20 GPa vs 9.7 GPa). On the shop floor, Wood's Metal machines more easily (fair vs poor).

In52Sn48Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Wood's MetalChoose it when strength drives the design, or when the part is machined in volume.

In52Sn48 vs Wood's Metal: properties

In52Sn48Wood's Metal

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

20 GPa2.9 Msi
9.7 GPa1.4 Msi

Poisson's Ratio

0.4
0.35

Tensile Strength (Ultimate)

12 MPa1.7 ksi
42 MPa6.1 ksi

Yield Strength (0.2% offset)

7 MPa1 ksi
25 MPa3.6 ksi

Elongation at Break

60%
25%

Shear Strength

11 MPa1.6 ksi
28 MPa4.1 ksi

Hardness, Brinell

5 HB
11 HB

Shear Modulus

—
3.6 GPa0.52 Msi

Reduction in Area

—
30%

Compressive Strength

—
60 MPa8.7 ksi

Fatigue Strength (Endurance Limit)

—
12 MPa1.7 ksi

Charpy V-Notch Impact (RT)

—
2 J1.5 ft·lbf

Hardness, Vickers

—
12 HV

Physical

Density and transition temperatures.

Density

7.3 g/cm³0.26 lb/in³
9.7 g/cm³0.35 lb/in³

Melting Point (Solidus)

118°C244 °F
70°C158 °F

Liquidus Temperature

118°C244 °F
72°C162 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

200 J/kg·K0.05 BTU/lb·°F
168 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20 µm/m·K11.1 µin/in·°F
23 µm/m·K12.8 µin/in·°F

Latent Heat of Fusion

28 J/g12 BTU/lb
35 J/g15 BTU/lb

Max Service Temperature (continuous)

60°C140 °F
40°C104 °F

Min Service Temperature

-269°C-452 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.7 % IACS
3 % IACS

Electrical Resistivity

1.47×10⁻⁷ Ω·m5.79 µΩ·in
5.8×10⁻⁷ Ω·m22.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
-0.45 V

Corrosion Resistance

45 / 100
38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
35 / 100

Weldability

10 / 100
15 / 100

Formability (cold)

95 / 100
40 / 100

Castability

90 / 100
95 / 100

Brazeability / Solderability

98 / 100
85 / 100

Machinability Rating (AISI 1212 = 100 %)

—
30%

Polishability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

1,600 MJ/kg687,877 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

105 kg CO₂/kg
4 kg CO₂/kg

Typical Recycled Content

30%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2 kN·m/kg
4 kN·m/kg

Specific Stiffness (E / density)

2.7 MN·m/kg
1 MN·m/kg

Modulus of Resilience

1 kJ/m³
32 kJ/m³

Thermal Diffusivity

23.3 mm²/s
8 mm²/s

Thermal Shock Resistance Index

1
2

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleIn52Sn48Wood's Metal

Manufacturing and finishing

CapabilityIn52Sn48Wood's Metal
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

In52Sn48 vs Wood's Metal — frequently asked

Is Wood's Metal stronger than In52Sn48?

Yes. Wood's Metal has a typical yield strength of 25 MPa (3.63 ksi) against 7 MPa (1.02 ksi) for In52Sn48 — about 3.6 times as much. Tensile strength is 42 MPa (6.09 ksi) vs 12 MPa (1.73 ksi).

Which is cheaper, In52Sn48 or Wood's Metal?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, In52Sn48 or Wood's Metal?

Wood's Metal. Its machinability rates fair (35/100) against poor (20/100) for In52Sn48; for welding the order is Wood's Metal first (poor, 15/100) then In52Sn48 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in In52Sn48 and Wood's Metal side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.