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Solder & Low-Melting Alloy Bi50Pb25Sn12.5Cd12.5 vs Wood's Metal

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Bi50Pb25Sn12.5Cd12.5 and Wood's Metal are both solder & low-melting alloy grades. Both yield at about 26 MPa — strength does not separate them. Bi50Pb25Sn12.5Cd12.5 is the more ductile: elongation 50% versus 25% for Wood's Metal, and Wood's Metal is harder (11 HB vs 10 HB). Bi50Pb25Sn12.5Cd12.5 conducts heat better (18.8 W/m·K vs 13 W/m·K). On the shop floor, Bi50Pb25Sn12.5Cd12.5 machines more easily (45 vs 35 out of 100).

Bi50Pb25Sn12.5Cd12.5Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Bi50Pb25Sn12.5Cd12.5 vs Wood's Metal: properties

Bi50Pb25Sn12.5Cd12.5Wood's Metal

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

10 GPa1.5 Msi
9.7 GPa1.4 Msi

Shear Modulus

3.7 GPa0.54 Msi
3.6 GPa0.52 Msi

Tensile Strength (Ultimate)

44 MPa6.4 ksi
42 MPa6.1 ksi

Yield Strength (0.2% offset)

26 MPa3.8 ksi
25 MPa3.6 ksi

Elongation at Break

50%
25%

Compressive Strength

55 MPa8 ksi
60 MPa8.7 ksi

Shear Strength

30 MPa4.4 ksi
28 MPa4.1 ksi

Fatigue Strength (Endurance Limit)

10 MPa1.5 ksi
12 MPa1.7 ksi

Hardness, Brinell

10 HB
11 HB

Hardness, Vickers

11 HV
12 HV

Reduction in Area

—
30%

Charpy V-Notch Impact (RT)

—
2 J1.5 ft·lbf

Same in both: Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

9.6 g/cm³0.35 lb/in³
9.7 g/cm³0.35 lb/in³

Same in both: Melting Point (Solidus) 70°C158 °F · Liquidus Temperature 72°C162 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

18.8 W/m·K10.9 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

24 µm/m·K13.3 µin/in·°F
23 µm/m·K12.8 µin/in·°F

Latent Heat of Fusion

33 J/g14.2 BTU/lb
35 J/g15 BTU/lb

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 168 J/kg·K0.04 BTU/lb·°F · Max Service Temperature (continuous) 40°C104 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.2 % IACS
3 % IACS

Electrical Resistivity

5.4×10⁻⁷ Ω·m21.3 µΩ·in
5.8×10⁻⁷ Ω·m22.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
38 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.45 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
30%

Formability (cold)

70 / 100
40 / 100

Brazeability / Solderability

90 / 100
85 / 100

Polishability

35 / 100
30 / 100

Same in both: Weldability 15 / 100 · Castability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

92 MJ/kg39,553 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
—

Typical Recycled Content

70%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
4 kN·m/kg

Modulus of Resilience

34 kJ/m³
32 kJ/m³

Thermal Diffusivity

11.7 mm²/s
8 mm²/s

Thermal Shock Resistance Index

3
2

Same in both: Specific Stiffness (E / density) 1 MN·m/kg

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleWood's MetalBi50Pb25Sn12.5Cd12.5

Manufacturing and finishing

CapabilityBi50Pb25Sn12.5Cd12.5Wood's Metal
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Bi50Pb25Sn12.5Cd12.5 vs Wood's Metal — frequently asked

What is the difference between Bi50Pb25Sn12.5Cd12.5 and Wood's Metal?

Solder & Low-Melting Alloy Bi50Pb25Sn12.5Cd12.5 and Wood's Metal are both solder & low-melting alloy grades. Both yield at about 26 MPa — strength does not separate them. Bi50Pb25Sn12.5Cd12.5 is the more ductile: elongation 50% versus 25% for Wood's Metal, and Wood's Metal is harder (11 HB vs 10 HB).

Which is cheaper, Bi50Pb25Sn12.5Cd12.5 or Wood's Metal?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Bi50Pb25Sn12.5Cd12.5 or Wood's Metal?

Bi50Pb25Sn12.5Cd12.5, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for Wood's Metal.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Bi50Pb25Sn12.5Cd12.5 and Wood's Metal side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.