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Solder & Low-Melting Alloy Britannia Metal-O vs Britannia Metal SPUN

Solder & Low-Melting Alloy · Britannia Metal temper comparison

Britannia Metal-O and Britannia Metal SPUN are two conditions of the same solder & low-melting alloy grade, Britannia Metal: O (annealed) versus SPUN (spun / work-hardened formed part). The chemistry is identical, so every difference below comes from the condition. Britannia Metal SPUN is the stronger of the two: yield strength 52 MPa (7.54 ksi) against 22 MPa (3.19 ksi) for Britannia Metal-O, about 136% more; tensile strength follows at 82 MPa (11.9 ksi) vs 55 MPa (7.98 ksi). In exchange, Britannia Metal-O is the more ductile: elongation 45% versus 18% for Britannia Metal SPUN, and Britannia Metal SPUN is harder (31 HB vs 19 HB). Britannia Metal-O runs hotter in service (100°C vs 75°C continuous). On the shop floor, Britannia Metal SPUN machines more easily (68 vs 55 out of 100).

Britannia Metal-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Britannia Metal SPUNChoose it when strength drives the design, or when the part is machined in volume.

Britannia Metal-O vs Britannia Metal SPUN: properties

Britannia Metal-OBritannia Metal SPUN

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

55 MPa8 ksi
82 MPa11.9 ksi

Yield Strength (0.2% offset)

22 MPa3.2 ksi
52 MPa7.5 ksi

Elongation at Break

45%
18%

Shear Strength

38 MPa5.5 ksi
52 MPa7.5 ksi

Fatigue Strength (Endurance Limit)

18 MPa2.6 ksi
25 MPa3.6 ksi

Hardness, Brinell

19 HB
31 HB

Hardness, Vickers

21 HV
33 HV

Same in both: Elastic (Young's) Modulus 50 GPa7.3 Msi · Shear Modulus 18.5 GPa2.7 Msi · Bulk Modulus 52 GPa7.5 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 7.35 g/cm³0.27 lb/in³ · Melting Point (Solidus) 235°C455 °F · Liquidus Temperature 295°C563 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
75°C167 °F

Same in both: Specific Heat Capacity 230 J/kg·K0.05 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.5 µm/m·K12.5 µin/in·°F · Latent Heat of Fusion 60 J/g25.8 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8.8 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
1.96×10⁻⁷ Ω·m7.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V · Corrosion Resistance 65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
72%

Weldability

30 / 100
25 / 100

Formability (cold)

95 / 100
60 / 100

Polishability

90 / 100
92 / 100

Same in both: Castability 90 / 100 · Brazeability / Solderability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 290 MJ/kg124,678 BTU/lb · Embodied Carbon (primary production) 17 kg CO₂/kg · Embodied Water 400 L/kg47.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleBritannia Metal

Britannia Metal-O vs Britannia Metal SPUN — frequently asked

Is Britannia Metal SPUN stronger than Britannia Metal-O?

Yes. Britannia Metal SPUN has a typical yield strength of 52 MPa (7.54 ksi) against 22 MPa (3.19 ksi) for Britannia Metal-O — about 136% more. Tensile strength is 82 MPa (11.9 ksi) vs 55 MPa (7.98 ksi).

Which condition does FabDigit quote by default, O or SPUN?

F is the default Britannia Metal condition in the FabDigit quote flow (neither O nor SPUN). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Britannia Metal-O or Britannia Metal SPUN?

Britannia Metal SPUN, by a small margin. Both rate good for machinability — 68/100 against 55/100 for Britannia Metal-O; for welding the order is Britannia Metal-O first (poor, 30/100) then Britannia Metal SPUN (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Britannia Metal-O and Britannia Metal SPUN side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.