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Precious Metal AuNi Cast vs AuNi-H08

Precious Metal · AuNi temper comparison

AuNi Cast and AuNi-H08 are two conditions of the same precious metal grade, AuNi: Cast (as cast) versus H08 (spring hard). The chemistry is identical, so every difference below comes from the condition. AuNi-H08 is the stronger of the two: yield strength 760 MPa (110 ksi) against 150 MPa (21.8 ksi) for AuNi Cast, about 5.1 times as much; tensile strength follows at 820 MPa (119 ksi) vs 350 MPa (50.8 ksi). In exchange, AuNi Cast is the more ductile: elongation 20% versus 1.5% for AuNi-H08, and AuNi-H08 is harder (240 HV vs 110 HV). AuNi Cast runs hotter in service (400°C vs 300°C continuous). On the shop floor, AuNi-H08 machines more easily (good vs fair) and AuNi Cast welds better (very good vs good).

AuNi CastChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AuNi-H08Choose it when strength drives the design, or when the part is machined in volume.

AuNi Cast vs AuNi-H08: properties

AuNi CastAuNi-H08

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

92 GPa13.3 Msi
96 GPa13.9 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
820 MPa119 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
760 MPa110 ksi

Elongation at Break

20%
1.5%

Shear Strength

230 MPa33.4 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
290 MPa42.1 ksi

Hardness, Vickers

110 HV
240 HV

Same in both: Shear Modulus 35 GPa5.1 Msi · Bulk Modulus 175 GPa25.4 Msi · Poisson's Ratio 0.41

Physical

Density and transition temperatures.

Same in both: Density 18.3 g/cm³0.66 lb/in³ · Melting Point (Solidus) 955°C1,751 °F · Liquidus Temperature 975°C1,787 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

56 W/m·K32.4 BTU/hr·ft·°F
57 W/m·K32.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Same in both: Specific Heat Capacity 145 J/kg·K0.03 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.2 µm/m·K7.9 µin/in·°F · Latent Heat of Fusion 75 J/g32.2 BTU/lb · Min Service Temperature -250°C-418 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12.5 % IACS
12.8 % IACS

Electrical Resistivity

1.38×10⁻⁷ Ω·m5.43 µΩ·in
1.35×10⁻⁷ Ω·m5.31 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
96 / 100

Same in both: Galvanic Potential (seawater, vs SCE) 0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
48%

Weldability

78 / 100
68 / 100

Formability (cold)

60 / 100
35 / 100

Same in both: Castability 70 / 100 · Brazeability / Solderability 90 / 100 · Polishability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 240,000 MJ/kg1.03×10⁸ BTU/lb · Embodied Carbon (primary production) 24,000 kg CO₂/kg · Embodied Water 200,000 L/kg23,965 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scaleAuNi

AuNi Cast vs AuNi-H08 — frequently asked

Is AuNi-H08 stronger than AuNi Cast?

Yes. AuNi-H08 has a typical yield strength of 760 MPa (110 ksi) against 150 MPa (21.8 ksi) for AuNi Cast — about 5.1 times as much. Tensile strength is 820 MPa (119 ksi) vs 350 MPa (50.8 ksi).

Which condition does FabDigit quote by default, Cast or H08?

H04 is the default AuNi condition in the FabDigit quote flow (neither Cast nor H08). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, AuNi Cast or AuNi-H08?

AuNi-H08. Its machinability rates good (55/100) against fair (40/100) for AuNi Cast; for welding the order is AuNi Cast first (very good, 78/100) then AuNi-H08 (good, 68/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AuNi Cast and AuNi-H08 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.