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Precious Metal AuCo5-H02 vs AuCo5-H04

Precious Metal · AuCo5 temper comparison

AuCo5-H02 and AuCo5-H04 are two conditions of the same precious metal grade, AuCo5: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. AuCo5-H04 is the stronger of the two: yield strength 650 MPa (94.3 ksi) against 450 MPa (65.3 ksi) for AuCo5-H02, about 44% more; tensile strength follows at 750 MPa (109 ksi) vs 550 MPa (79.8 ksi). In exchange, AuCo5-H02 is the more ductile: elongation 8% versus 3% for AuCo5-H04, and AuCo5-H04 is harder (200 HV vs 160 HV). AuCo5-H02 runs hotter in service (250°C vs 200°C continuous).

AuCo5-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AuCo5-H04Choose it when strength drives the design.

AuCo5-H02 vs AuCo5-H04: properties

AuCo5-H02AuCo5-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

550 MPa79.8 ksi
750 MPa109 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
650 MPa94.3 ksi

Elongation at Break

8%
3%

Shear Strength

330 MPa47.9 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
300 MPa43.5 ksi

Hardness, Vickers

160 HV
200 HV

Same in both: Elastic (Young's) Modulus 95 GPa13.8 Msi · Shear Modulus 35 GPa5.1 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.41

Physical

Density and transition temperatures.

Same in both: Density 18.2 g/cm³0.66 lb/in³ · Melting Point (Solidus) 996°C1,825 °F · Liquidus Temperature 1,025°C1,877 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

250°C482 °F
200°C392 °F

Same in both: Thermal Conductivity 65 W/m·K37.6 BTU/hr·ft·°F · Specific Heat Capacity 140 J/kg·K0.03 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.3 µm/m·K7.9 µin/in·°F · Latent Heat of Fusion 70 J/g30.1 BTU/lb · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13.5 % IACS
14 % IACS

Electrical Resistivity

1.25×10⁻⁷ Ω·m4.92 µΩ·in
1.2×10⁻⁷ Ω·m4.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) 0.25 V · Corrosion Resistance 92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Formability (cold)

50 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Weldability 70 / 100 · Castability 60 / 100 · Brazeability / Solderability 90 / 100 · Polishability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 180,000 MJ/kg7.74×10⁷ BTU/lb · Embodied Carbon (primary production) 12,000 kg CO₂/kg · Embodied Water 150,000 L/kg17,974 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scaleAuCo5

AuCo5-H02 vs AuCo5-H04 — frequently asked

Is AuCo5-H04 stronger than AuCo5-H02?

Yes. AuCo5-H04 has a typical yield strength of 650 MPa (94.3 ksi) against 450 MPa (65.3 ksi) for AuCo5-H02 — about 44% more. Tensile strength is 750 MPa (109 ksi) vs 550 MPa (79.8 ksi).

Which condition does FabDigit quote by default, H02 or H04?

H04 is the default AuCo5 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose AuCo5-H02 over AuCo5-H04?

Pick AuCo5-H02 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick AuCo5-H04 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AuCo5-H02 and AuCo5-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.