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PU-Foam-Flexible vs PU-PMMA-like

Polyurethane · grade comparison

PU-Foam-Flexible and PU-PMMA-like are both polyurethane grades. PU-PMMA-like is the stronger of the two: tensile strength 65 MPa (9.43 ksi) against 0.9 MPa (0.131 ksi) for PU-Foam-Flexible, about 72 times as much. In exchange, PU-Foam-Flexible is the more ductile: elongation 150% versus 10% for PU-PMMA-like. PU-Foam-Flexible is lighter (0.35 g/cm³ vs 1.13 g/cm³ for PU-PMMA-like) and PU-PMMA-like is stiffer (2.5 GPa vs 0.01 GPa). On the shop floor, PU-PMMA-like machines more easily (very good vs fair).

PU-Foam-FlexibleChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PU-PMMA-likeChoose it when strength drives the design, or when the part is machined in volume.

PU-Foam-Flexible vs PU-PMMA-like: properties

PU-Foam-FlexiblePU-PMMA-like

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa7.25×10⁻⁴ Msi
2.5 GPa0.36 Msi

Poisson's Ratio

0.3
0.4

Tensile Strength (Ultimate)

0.9 MPa0.13 ksi
65 MPa9.4 ksi

Elongation at Break

150%
10%

Compressive Strength

0.15 MPa0.02 ksi
85 MPa12.3 ksi

Compressive Modulus

0 GPa5.8×10⁻⁴ Msi
2.4 GPa0.35 Msi

Shear Strength

0.5 MPa0.07 ksi
45 MPa6.5 ksi

Hardness, Shore A

40 Shore A
—

Tear Strength

3 kN/m14.3 lbf/in
—

Compression Set (22 h, 70 °C)

10%
—

Yield Strength (0.2% offset)

—
58 MPa8.4 ksi

Flexural Strength

—
95 MPa13.8 ksi

Flexural Modulus

—
2.6 GPa0.38 Msi

Fracture Toughness (K_IC)

—
1.4 MPa·√m1.3 ksi·√in

Izod Impact, Notched

—
45 J/m0.84 ft·lbf/in

Hardness, Shore D

—
83 Shore D

Hardness, Rockwell M

—
85 HRM

Hardness, Rockwell R

—
115 HRR

Physical

Density and transition temperatures.

Density

0.35 g/cm³0.01 lb/in³
1.13 g/cm³0.04 lb/in³

Glass Transition (Tg)

-45°C-49 °F
75°C167 °F

Water Absorption (24 h)

2.5%
0.35%

Water Absorption (Saturation)

8%
1.4%

Refractive Index

—
1.5

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.06 W/m·K0.03 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Max Service Temperature (continuous)

80°C176 °F
70°C158 °F

Limiting Oxygen Index

19%
20%

Heat Deflection Temp. @ 0.45 MPa

—
78°C172 °F

Heat Deflection Temp. @ 1.8 MPa

—
62°C144 °F

Vicat Softening Point (B50)

—
80°C176 °F

Same in both: Specific Heat Capacity 1,600 J/kg·K0.38 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 90 µm/m·K50 µin/in·°F · Min Service Temperature -30°C-22 °F · Max Service Temperature (short-term) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

1.4
3.5

Volume Resistivity

1×10¹² Ω·cm
1×10¹⁴ Ω·cm

Dielectric Strength

—
18 kV/mm457 V/mil

Dissipation Factor (1 MHz)

—
0.04

Surface Resistivity

—
1×10¹⁴ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
70 / 100

UV / Weathering Resistance

25 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
75 / 100

Weldability

0 / 100
5 / 100

Formability (cold)

85 / 100
5 / 100

Mold Shrinkage

1%
0.15%

Mold Temperature (typ.)

40°C104 °F
65°C149 °F

Polishability

—
85 / 100

Processing Melt Temperature (typ.)

—
30°C86 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

103 MJ/kg44,282 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
220 L/kg26.4 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

3 kN·m/kg
58 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
2.2 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polyurethane grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

71015203050701.11.21.31.4Density (g/cm³)Yield strength (MPa) — log scalePU-PMMA-like

Manufacturing and finishing

CapabilityPU-Foam-FlexiblePU-PMMA-like
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

PU-Foam-Flexible vs PU-PMMA-like — frequently asked

Is PU-PMMA-like stronger than PU-Foam-Flexible?

Yes. PU-PMMA-like has a typical tensile strength of 65 MPa (9.43 ksi) against 0.9 MPa (0.131 ksi) for PU-Foam-Flexible — about 72 times as much.

Which is cheaper, PU-Foam-Flexible or PU-PMMA-like?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PU-Foam-Flexible or PU-PMMA-like?

PU-PMMA-like. Its machinability rates very good (75/100) against fair (35/100) for PU-Foam-Flexible; for welding the order is PU-PMMA-like first (not recommended, 5/100) then PU-Foam-Flexible (not recommended, 0/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PU-Foam-Flexible and PU-PMMA-like side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.