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Nickel Alloy ERNi-1-AW vs ERNi-1-SR

Nickel Alloy · ERNi-1 temper comparison

ERNi-1-AW and ERNi-1-SR are two conditions of the same nickel alloy grade, ERNi-1: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. ERNi-1-AW is the stronger of the two: yield strength 310 MPa (45 ksi) against 165 MPa (23.9 ksi) for ERNi-1-SR, about 88% more; tensile strength follows at 470 MPa (68.2 ksi) vs 420 MPa (60.9 ksi). In exchange, ERNi-1-SR is the more ductile: elongation 45% versus 35% for ERNi-1-AW, and ERNi-1-AW is harder (105 HB vs 90 HB).

ERNi-1-AWChoose it when strength drives the design.

ERNi-1-SRChoose it when the part is bent, formed or impact-loaded.

ERNi-1-AW vs ERNi-1-SR: properties

ERNi-1-AWERNi-1-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

470 MPa68.2 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
165 MPa23.9 ksi

Elongation at Break

35%
45%

Reduction in Area

45%
55%

Compressive Strength

315 MPa45.7 ksi
170 MPa24.7 ksi

Shear Strength

320 MPa46.4 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

190 MPa27.6 ksi
160 MPa23.2 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

110 J81.1 ft·lbf
150 J111 ft·lbf

Hardness, Brinell

105 HB
90 HB

Hardness, Rockwell B

60 HRB
45 HRB

Hardness, Vickers

110 HV
95 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 78 GPa11.3 Msi · Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.89 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,435°C2,615 °F · Liquidus Temperature 1,445°C2,633 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

55 W/m·K31.8 BTU/hr·ft·°F
58 W/m·K33.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 456 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.3 µm/m·K7.4 µin/in·°F · Latent Heat of Fusion 297 J/g128 BTU/lb · Max Service Temperature (continuous) 425°C797 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13 % IACS
14 % IACS

Electrical Resistivity

1.3×10⁻⁷ Ω·m5.12 µΩ·in
1.25×10⁻⁷ Ω·m4.92 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

66 / 100
68 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.2 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
20%

Formability (cold)

78 / 100
85 / 100

Same in both: Weldability 88 / 100 · Castability 45 / 100 · Brazeability / Solderability 70 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Carbon (primary production) 14.5 kg CO₂/kg · Embodied Water 320 L/kg38.3 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleERNi-1

ERNi-1-AW vs ERNi-1-SR — frequently asked

Is ERNi-1-AW stronger than ERNi-1-SR?

Yes. ERNi-1-AW has a typical yield strength of 310 MPa (45 ksi) against 165 MPa (23.9 ksi) for ERNi-1-SR — about 88% more. Tensile strength is 470 MPa (68.2 ksi) vs 420 MPa (60.9 ksi).

Which condition does FabDigit quote by default, AW or SR?

AW is the default ERNi-1 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, ERNi-1-AW or ERNi-1-SR?

ERNi-1-AW. Its machinability rates fair (35/100) against poor (30/100) for ERNi-1-SR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ERNi-1-AW and ERNi-1-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.