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Nickel Alloy ENi-1-AW vs ENi-1-SR

Nickel Alloy · ENi-1 temper comparison

ENi-1-AW and ENi-1-SR are two conditions of the same nickel alloy grade, ENi-1: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. ENi-1-AW is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 220 MPa (31.9 ksi) for ENi-1-SR, about 14% more. In exchange, ENi-1-SR is the more ductile: elongation 34% versus 30% for ENi-1-AW, and ENi-1-AW is harder (100 HB vs 90 HB).

ENi-1-AWChoose it when strength drives the design.

ENi-1-SRChoose it when the part is bent, formed or impact-loaded.

ENi-1-AW vs ENi-1-SR: properties

ENi-1-AWENi-1-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
203 GPa29.4 Msi

Tensile Strength (Ultimate)

440 MPa63.8 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
220 MPa31.9 ksi

Elongation at Break

30%
34%

Reduction in Area

40%
45%

Compressive Strength

450 MPa65.3 ksi
430 MPa62.4 ksi

Shear Strength

300 MPa43.5 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
155 MPa22.5 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
95 J70.1 ft·lbf

Hardness, Brinell

100 HB
90 HB

Hardness, Rockwell B

55 HRB
48 HRB

Hardness, Vickers

105 HV
95 HV

Same in both: Shear Modulus 76 GPa11 Msi · Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.9 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,435°C2,615 °F · Liquidus Temperature 1,445°C2,633 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 456 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.3 µm/m·K7.4 µin/in·°F · Latent Heat of Fusion 297 J/g128 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.5 % IACS
9 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.2 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
32%

Formability (cold)

60 / 100
65 / 100

Same in both: Weldability 85 / 100 · Brazeability / Solderability 60 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 130 MJ/kg55,890 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleENi-1

ENi-1-AW vs ENi-1-SR — frequently asked

Is ENi-1-AW stronger than ENi-1-SR?

Yes. ENi-1-AW has a typical yield strength of 250 MPa (36.3 ksi) against 220 MPa (31.9 ksi) for ENi-1-SR — about 14% more. Tensile strength is 440 MPa (63.8 ksi) vs 420 MPa (60.9 ksi).

Which condition does FabDigit quote by default, AW or SR?

AW is the default ENi-1 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose ENi-1-AW over ENi-1-SR?

Pick ENi-1-AW when strength drives the design. Pick ENi-1-SR when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ENi-1-AW and ENi-1-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.