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Nickel Alloy Chromel vs NiCr60/15

Nickel Alloy · grade comparison

Nickel Alloy Chromel and NiCr60/15 are both nickel alloy grades. NiCr60/15 is the stronger of the two: yield strength 390 MPa (56.6 ksi) against 275 MPa (39.9 ksi) for Chromel, about 42% more; tensile strength follows at 690 MPa (100 ksi) vs 655 MPa (95 ksi). NiCr60/15 is harder — 170 HB against 150 HB for Chromel — which matters for wear surfaces and threads. NiCr60/15 is lighter (8.24 g/cm³ vs 8.73 g/cm³ for Chromel) and NiCr60/15 is stiffer (210 GPa vs 186 GPa). On the shop floor, Chromel welds better (very good vs good) and Chromel forms better (excellent vs very good).

ChromelChoose it when it will be welded.

NiCr60/15Choose it when strength drives the design, or when surface hardness matters.

Chromel vs NiCr60/15: properties

ChromelNiCr60/15

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

186 GPa27 Msi
210 GPa30.5 Msi

Shear Modulus

72 GPa10.4 Msi
81 GPa11.7 Msi

Bulk Modulus

150 GPa21.8 Msi
175 GPa25.4 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

655 MPa95 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
390 MPa56.6 ksi

Elongation at Break

35%
32%

Reduction in Area

60%
55%

Shear Strength

430 MPa62.4 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
250 MPa36.3 ksi

Hardness, Brinell

150 HB
170 HB

Hardness, Rockwell B

80 HRB
85 HRB

Hardness, Vickers

160 HV
180 HV

Compressive Strength

—
390 MPa56.6 ksi

Fracture Toughness (K_IC)

—
105 MPa·√m95.6 ksi·√in

Charpy V-Notch Impact (RT)

—
120 J88.5 ft·lbf

Physical

Density and transition temperatures.

Density

8.73 g/cm³0.32 lb/in³
8.24 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,390°C2,534 °F

Liquidus Temperature

1,430°C2,606 °F
1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

19.2 W/m·K11.1 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

448 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.1 µm/m·K7.3 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Latent Heat of Fusion

295 J/g127 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

1,100°C2,012 °F
1,150°C2,102 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
1.6 % IACS

Electrical Resistivity

7.06×10⁻⁷ Ω·m27.8 µΩ·in
1.11×10⁻⁶ Ω·m43.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
62 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
20%

Weldability

75 / 100
65 / 100

Formability (cold)

90 / 100
80 / 100

Castability

50 / 100
—

Brazeability / Solderability

65 / 100
55 / 100

Polishability

65 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

175 MJ/kg75,237 BTU/lb
120 MJ/kg51,591 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
9 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
84 kN·m/kg

Specific Stiffness (E / density)

21.3 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

203 kJ/m³
362 kJ/m³

Thermal Diffusivity

4.9 mm²/s
3.4 mm²/s

Thermal Shock Resistance Index

5
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleChromelNiCr60/15

Manufacturing and finishing

CapabilityChromelNiCr60/15
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Chromel vs NiCr60/15 — frequently asked

Is NiCr60/15 stronger than Chromel?

Yes. NiCr60/15 has a typical yield strength of 390 MPa (56.6 ksi) against 275 MPa (39.9 ksi) for Chromel — about 42% more. Tensile strength is 690 MPa (100 ksi) vs 655 MPa (95 ksi).

Which is cheaper, Chromel or NiCr60/15?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Chromel or NiCr60/15?

Chromel. Its weldability rates very good (75/100) against good (65/100) for NiCr60/15.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Chromel and NiCr60/15 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.