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Nickel Alloy Alumel-ANN vs Alumel-SR

Nickel Alloy · Alumel temper comparison

Alumel-ANN and Alumel-SR are two conditions of the same nickel alloy grade, Alumel: ANN (annealed) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Alumel-SR is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 230 MPa (33.4 ksi) for Alumel-ANN, about 126% more; tensile strength follows at 700 MPa (102 ksi) vs 570 MPa (82.7 ksi). In exchange, Alumel-ANN is the more ductile: elongation 32% versus 15% for Alumel-SR, and Alumel-SR is harder (190 HB vs 135 HB).

Alumel-ANNChoose it when the part is bent, formed or impact-loaded.

Alumel-SRChoose it when strength drives the design.

Alumel-ANN vs Alumel-SR: properties

Alumel-ANNAlumel-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

570 MPa82.7 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

230 MPa33.4 ksi
520 MPa75.4 ksi

Elongation at Break

32%
15%

Shear Strength

380 MPa55.1 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
290 MPa42.1 ksi

Hardness, Brinell

135 HB
190 HB

Hardness, Rockwell B

75 HRB
92 HRB

Hardness, Vickers

150 HV
200 HV

Same in both: Elastic (Young's) Modulus 186 GPa27 Msi · Shear Modulus 72 GPa10.4 Msi · Bulk Modulus 155 GPa22.5 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 8.6 g/cm³0.31 lb/in³ · Melting Point (Solidus) 1,399°C2,550 °F · Liquidus Temperature 1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 29.7 W/m·K17.2 BTU/hr·ft·°F · Specific Heat Capacity 523 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.9 µm/m·K7.2 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Max Service Temperature (continuous) 1,100°C2,012 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.9 % IACS
5.9 % IACS

Electrical Resistivity

2.94×10⁻⁷ Ω·m11.6 µΩ·in
2.95×10⁻⁷ Ω·m11.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
33 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
22%

Weldability

60 / 100
55 / 100

Formability (cold)

75 / 100
55 / 100

Same in both: Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 160 MJ/kg68,788 BTU/lb · Embodied Carbon (primary production) 11.5 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlumel

Alumel-ANN vs Alumel-SR — frequently asked

Is Alumel-SR stronger than Alumel-ANN?

Yes. Alumel-SR has a typical yield strength of 520 MPa (75.4 ksi) against 230 MPa (33.4 ksi) for Alumel-ANN — about 126% more. Tensile strength is 700 MPa (102 ksi) vs 570 MPa (82.7 ksi).

Which condition does FabDigit quote by default, ANN or SR?

ANN is the default Alumel condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Alumel-ANN or Alumel-SR?

Alumel-ANN. Its weldability rates good (60/100) against good (55/100) for Alumel-SR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alumel-ANN and Alumel-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.