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Nickel Alloy Alloy 45TM-AW vs Alloy 45TM-CD

Nickel Alloy · Alloy 45TM temper comparison

Alloy 45TM-AW and Alloy 45TM-CD are two conditions of the same nickel alloy grade, Alloy 45TM: AW (as-welded deposit) versus CD (cold drawn). The chemistry is identical, so every difference below comes from the condition. Alloy 45TM-CD is the stronger of the two: yield strength 600 MPa (87 ksi) against 400 MPa (58 ksi) for Alloy 45TM-AW, about 50% more; tensile strength follows at 860 MPa (125 ksi) vs 700 MPa (102 ksi). In exchange, Alloy 45TM-AW is the more ductile: elongation 30% versus 22% for Alloy 45TM-CD, and Alloy 45TM-CD is harder (245 HB vs 195 HB). Alloy 45TM-AW runs hotter in service (1,050°C vs 500°C continuous).

Alloy 45TM-AWChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Alloy 45TM-CDChoose it when strength drives the design.

Alloy 45TM-AW vs Alloy 45TM-CD: properties

Alloy 45TM-AWAlloy 45TM-CD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

700 MPa102 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
600 MPa87 ksi

Elongation at Break

30%
22%

Compressive Strength

410 MPa59.5 ksi
620 MPa89.9 ksi

Shear Strength

440 MPa63.8 ksi
530 MPa76.9 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

195 HB
245 HB

Hardness, Rockwell B

90 HRB
100 HRB

Hardness, Vickers

205 HV
258 HV

Same in both: Elastic (Young's) Modulus 195 GPa28.3 Msi · Shear Modulus 75 GPa10.9 Msi · Bulk Modulus 162 GPa23.5 Msi · Poisson's Ratio 0.3 · Reduction in Area 35%

Physical

Density and transition temperatures.

Same in both: Density 7.6 g/cm³0.27 lb/in³ · Melting Point (Solidus) 1,360°C2,480 °F · Liquidus Temperature 1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

1,050°C1,922 °F
500°C932 °F

Same in both: Thermal Conductivity 11.5 W/m·K6.6 BTU/hr·ft·°F · Specific Heat Capacity 450 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.9 µm/m·K7.7 µin/in·°F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.4 % IACS

Electrical Resistivity

1.25×10⁻⁶ Ω·m49.2 µΩ·in
1.28×10⁻⁶ Ω·m50.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
84 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

11%
15%

Weldability

55 / 100
50 / 100

Formability (cold)

32 / 100
35 / 100

Same in both: Brazeability / Solderability 50 / 100 · Polishability 62 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 11.5 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 45TM

Alloy 45TM-AW vs Alloy 45TM-CD — frequently asked

Is Alloy 45TM-CD stronger than Alloy 45TM-AW?

Yes. Alloy 45TM-CD has a typical yield strength of 600 MPa (87 ksi) against 400 MPa (58 ksi) for Alloy 45TM-AW — about 50% more. Tensile strength is 860 MPa (125 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, AW or CD?

SA is the default Alloy 45TM condition in the FabDigit quote flow (neither AW nor CD). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Alloy 45TM-AW or Alloy 45TM-CD?

Alloy 45TM-CD, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for Alloy 45TM-AW; for welding the order is Alloy 45TM-AW first (good, 55/100) then Alloy 45TM-CD (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 45TM-AW and Alloy 45TM-CD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.