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Nickel Alloy Alloy 242-CD vs Alloy 242-SA

Nickel Alloy · Alloy 242 temper comparison

Alloy 242-CD and Alloy 242-SA are two conditions of the same nickel alloy grade, Alloy 242: CD (cold drawn) versus SA (solution annealed). The chemistry is identical, so every difference below comes from the condition. Alloy 242-CD is the stronger of the two: yield strength 750 MPa (109 ksi) against 375 MPa (54.4 ksi) for Alloy 242-SA, about 100% more; tensile strength follows at 1,000 MPa (145 ksi) vs 805 MPa (117 ksi). In exchange, Alloy 242-SA is the more ductile: elongation 48% versus 22% for Alloy 242-CD, and Alloy 242-CD is harder (286 HB vs 215 HB). Alloy 242-SA runs hotter in service (815°C vs 540°C continuous). On the shop floor, Alloy 242-SA welds better (good vs fair).

Alloy 242-CDChoose it when strength drives the design.

Alloy 242-SAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Alloy 242-CD vs Alloy 242-SA: properties

Alloy 242-CDAlloy 242-SA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
805 MPa117 ksi

Yield Strength (0.2% offset)

750 MPa109 ksi
375 MPa54.4 ksi

Elongation at Break

22%
48%

Reduction in Area

40%
55%

Shear Strength

620 MPa89.9 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

286 HB
215 HB

Hardness, Rockwell B

100 HRB
96 HRB

Same in both: Elastic (Young's) Modulus 217 GPa31.5 Msi · Shear Modulus 83 GPa12 Msi · Bulk Modulus 190 GPa27.6 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 9.05 g/cm³0.33 lb/in³ · Melting Point (Solidus) 1,320°C2,408 °F · Liquidus Temperature 1,353°C2,467 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

540°C1,004 °F
815°C1,499 °F

Same in both: Thermal Conductivity 9 W/m·K5.2 BTU/hr·ft·°F · Specific Heat Capacity 398 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.2 µm/m·K6.2 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.4 % IACS

Electrical Resistivity

1.28×10⁻⁶ Ω·m50.4 µΩ·in
1.26×10⁻⁶ Ω·m49.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
80 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

16 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
12%

Weldability

45 / 100
60 / 100

Formability (cold)

30 / 100
60 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 55 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 170 MJ/kg73,087 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 160 L/kg19.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 242

Alloy 242-CD vs Alloy 242-SA — frequently asked

Is Alloy 242-CD stronger than Alloy 242-SA?

Yes. Alloy 242-CD has a typical yield strength of 750 MPa (109 ksi) against 375 MPa (54.4 ksi) for Alloy 242-SA — about 100% more. Tensile strength is 1,000 MPa (145 ksi) vs 805 MPa (117 ksi).

Which condition does FabDigit quote by default, CD or SA?

SA is the default Alloy 242 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Alloy 242-CD or Alloy 242-SA?

Alloy 242-SA. Its weldability rates good (60/100) against fair (45/100) for Alloy 242-CD.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 242-CD and Alloy 242-SA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.