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Magnesium Alloy AZ91D vs EN-MC21110

Magnesium Alloy · grade comparison

Magnesium Alloy AZ91D and EN-MC21110 are both magnesium alloy grades. AZ91D is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 110 MPa (16 ksi) for EN-MC21110, about 45% more; tensile strength follows at 230 MPa (33.4 ksi) vs 200 MPa (29 ksi). AZ91D is harder — 75 HV against 70 HV for EN-MC21110 — which matters for wear surfaces and threads. On the shop floor, EN-MC21110 welds better (good vs fair).

AZ91DChoose it when strength drives the design, or when surface hardness matters.

EN-MC21110Choose it when it will be welded.

AZ91D vs EN-MC21110: properties

AZ91DEN-MC21110

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

230 MPa33.4 ksi
200 MPa29 ksi

Yield Strength (0.2% offset)

160 MPa23.2 ksi
110 MPa16 ksi

Compressive Strength

165 MPa23.9 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

97 MPa14.1 ksi
80 MPa11.6 ksi

Fracture Toughness (K_IC)

13 MPa·√m11.8 ksi·√in
12 MPa·√m10.9 ksi·√in

Charpy V-Notch Impact (RT)

2 J1.6 ft·lbf
2 J1.5 ft·lbf

Hardness, Brinell

63 HB
65 HB

Hardness, Vickers

75 HV
70 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Elongation at Break 3% · Shear Strength 140 MPa20.3 ksi

Physical

Density and transition temperatures.

Same in both: Density 1.81 g/cm³0.07 lb/in³ · Melting Point (Solidus) 470°C878 °F · Liquidus Temperature 595°C1,103 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 72 W/m·K41.6 BTU/hr·ft·°F · Specific Heat Capacity 1,020 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Latent Heat of Fusion 373 J/g160 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12.2 % IACS
12 % IACS

Electrical Resistivity

1.41×10⁻⁷ Ω·m5.55 µΩ·in
1.4×10⁻⁷ Ω·m5.51 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -1.55 V · Corrosion Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

98 / 100
95 / 100

Weldability

40 / 100
65 / 100

Brazeability / Solderability

20 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 400% · Formability (cold) 15 / 100 · Castability 92 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

320 MJ/kg137,575 BTU/lb
300 MJ/kg128,977 BTU/lb

Typical Recycled Content

35%
30%

Same in both: Embodied Carbon (primary production) 32 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

127 kN·m/kg
110 kN·m/kg

Modulus of Resilience

284 kJ/m³
134 kJ/m³

Thermal Shock Resistance Index

14
12

Same in both: Specific Stiffness (E / density) 24.9 MN·m/kg · Thermal Diffusivity 39 mm²/s

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ91DEN-MC21110

Manufacturing and finishing

CapabilityAZ91DEN-MC21110
CNC machiningYes—
Casting & forgingYes—
Default conditionAs Cast—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AZ91D vs EN-MC21110 — frequently asked

Is AZ91D stronger than EN-MC21110?

Yes. AZ91D has a typical yield strength of 160 MPa (23.2 ksi) against 110 MPa (16 ksi) for EN-MC21110 — about 45% more. Tensile strength is 230 MPa (33.4 ksi) vs 200 MPa (29 ksi).

Which is cheaper, AZ91D or EN-MC21110?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AZ91D or EN-MC21110?

EN-MC21110. Its weldability rates good (65/100) against fair (40/100) for AZ91D.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ91D and EN-MC21110 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.