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Magnesium Alloy AZ81A-F vs AZ81A-T4

Magnesium Alloy · AZ81A temper comparison

AZ81A-F and AZ81A-T4 are two conditions of the same magnesium alloy grade, AZ81A: F (as fabricated) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. AZ81A-T4 is the stronger of the two: tensile strength 275 MPa (39.9 ksi) against 160 MPa (23.2 ksi) for AZ81A-F, about 72% more. AZ81A-T4 is the more ductile: elongation 15% versus 3% for AZ81A-F, and AZ81A-F is harder (60 HB vs 55 HB). AZ81A-F conducts heat better (72 W/m·K vs 51 W/m·K).

AZ81A-T4Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AZ81A-F vs AZ81A-T4: properties

AZ81A-FAZ81A-T4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

160 MPa23.2 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

85 MPa12.3 ksi
83 MPa12 ksi

Elongation at Break

3%
15%

Compressive Strength

90 MPa13.1 ksi
83 MPa12 ksi

Shear Strength

115 MPa16.7 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
70 MPa10.2 ksi

Charpy V-Notch Impact (RT)

2 J1.1 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

60 HB
55 HB

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 1.8 g/cm³0.07 lb/in³ · Melting Point (Solidus) 490°C914 °F · Liquidus Temperature 605°C1,121 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

72 W/m·K41.6 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Latent Heat of Fusion 373 J/g160 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12.2 % IACS
11.3 % IACS

Electrical Resistivity

1.41×10⁻⁷ Ω·m5.55 µΩ·in
1.53×10⁻⁷ Ω·m6.02 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

17 / 100
18 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

60 / 100
62 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 500% · Formability (cold) 15 / 100 · Castability 78 / 100 · Brazeability / Solderability 25 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 350 MJ/kg150,473 BTU/lb · Embodied Carbon (primary production) 30 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ81A

AZ81A-F vs AZ81A-T4 — frequently asked

Is AZ81A-T4 stronger than AZ81A-F?

Yes. AZ81A-T4 has a typical tensile strength of 275 MPa (39.9 ksi) against 160 MPa (23.2 ksi) for AZ81A-F — about 72% more.

Which condition does FabDigit quote by default, F or T4?

T4 is the default AZ81A condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose AZ81A-F over AZ81A-T4?

Pick AZ81A-T4 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ81A-F and AZ81A-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.