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Magnesium Alloy AZ80A As Extruded vs AZ80A-T5

Magnesium Alloy · AZ80A temper comparison

AZ80A As Extruded and AZ80A-T5 are two conditions of the same magnesium alloy grade, AZ80A: As Extruded (extruded bar, rod, tube and shapes) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. AZ80A-T5 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 250 MPa (36.3 ksi) for AZ80A As Extruded, about 10% more; tensile strength follows at 380 MPa (55.1 ksi) vs 340 MPa (49.3 ksi). In exchange, AZ80A As Extruded is the more ductile: elongation 11% versus 7% for AZ80A-T5, and AZ80A-T5 is harder (72 HB vs 60 HB).

AZ80A As ExtrudedChoose it when the part is bent, formed or impact-loaded.

AZ80A-T5Choose it when strength drives the design.

AZ80A As Extruded vs AZ80A-T5: properties

AZ80A As ExtrudedAZ80A-T5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

340 MPa49.3 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
275 MPa39.9 ksi

Elongation at Break

11%
7%

Compressive Strength

240 MPa34.8 ksi
275 MPa39.9 ksi

Shear Strength

165 MPa23.9 ksi
180 MPa26.1 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
145 MPa21 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

60 HB
72 HB

Hardness, Vickers

63 HV
68 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 15 MPa·√m13.7 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 1.8 g/cm³0.07 lb/in³ · Melting Point (Solidus) 490°C914 °F · Liquidus Temperature 610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

120°C248 °F
130°C266 °F

Same in both: Thermal Conductivity 78 W/m·K45.1 BTU/hr·ft·°F · Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26 µm/m·K14.4 µin/in·°F · Latent Heat of Fusion 370 J/g159 BTU/lb · Min Service Temperature -70°C-94 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 11.5 % IACS · Electrical Resistivity 1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -1.58 V · Corrosion Resistance 20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

18 / 100
12 / 100

Same in both: Machinability 98 / 100 · Machinability Rating (AISI 1212 = 100 %) 500% · Weldability 45 / 100 · Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 330 MJ/kg141,875 BTU/lb · Embodied Carbon (primary production) 27 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAZ80A

AZ80A As Extruded vs AZ80A-T5 — frequently asked

Is AZ80A-T5 stronger than AZ80A As Extruded?

Yes. AZ80A-T5 has a typical yield strength of 275 MPa (39.9 ksi) against 250 MPa (36.3 ksi) for AZ80A As Extruded — about 10% more. Tensile strength is 380 MPa (55.1 ksi) vs 340 MPa (49.3 ksi).

Which condition does FabDigit quote by default, As Extruded or T5?

F is the default AZ80A condition in the FabDigit quote flow (neither As Extruded nor T5). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose AZ80A As Extruded over AZ80A-T5?

Pick AZ80A As Extruded when the part is bent, formed or impact-loaded. Pick AZ80A-T5 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AZ80A As Extruded and AZ80A-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.