Magnesium Alloy AS41 vs AZ91D
Magnesium Alloy · grade comparison
Magnesium Alloy AS41 and AZ91D are both magnesium alloy grades. AZ91D is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 140 MPa (20.3 ksi) for AS41, about 14% more. In exchange, AS41 is the more ductile: elongation 6% versus 3% for AZ91D, and AZ91D is harder (75 HV vs 63 HV). AS41 runs hotter in service (150°C vs 120°C continuous) and AS41 conducts electricity better (14 % IACS vs 12.2 % IACS). On the shop floor, AZ91D welds better (fair vs poor).
AS41Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
AZ91DChoose it when strength drives the design, or when it will be welded.
AS41 vs AZ91D: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Shear Strength 140 MPa20.3 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 1,020 J/kg·K0.24 BTU/lb·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -1.55 V · Corrosion Resistance 30 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 400%
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Same in both: Embodied Energy (primary production) 320 MJ/kg137,575 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 14
Strength versus weight
Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AS41 | AZ91D |
|---|---|---|
| CNC machining | — | Yes |
| Casting & forging | — | Yes |
| Default condition | — | As Cast |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 0.8 µm |
| Anodizing Type II | — | Yes |
| Chem Film (Alodine) | — | Yes |
| E-Coating | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
AS41 vs AZ91D — frequently asked
Is AZ91D stronger than AS41?
Yes. AZ91D has a typical yield strength of 160 MPa (23.2 ksi) against 140 MPa (20.3 ksi) for AS41 — about 14% more. Tensile strength is 230 MPa (33.4 ksi) vs 240 MPa (34.8 ksi).
Which is cheaper, AS41 or AZ91D?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, AS41 or AZ91D?
AZ91D. Its weldability rates fair (40/100) against poor (30/100) for AS41.
Ready to make it?
Upload a CAD file and FabDigit prices the part in AS41 and AZ91D side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.