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Sapphire vs Si (optical grade)

Glass · grade comparison

Sapphire and Si (optical grade) are both glass grades. Sapphire is the stronger of the two: tensile strength 400 MPa (58 ksi) against 124 MPa (18 ksi) for Si (optical grade), about 3.2 times as much. Sapphire is harder — 2,000 HV against 1,100 HV for Si (optical grade) — which matters for wear surfaces and threads. Si (optical grade) is lighter (2.33 g/cm³ vs 3.98 g/cm³ for Sapphire) and Sapphire is stiffer (400 GPa vs 130 GPa). On the shop floor, Si (optical grade) machines more easily (poor vs not recommended) and Sapphire sits in a lower cost tier (standard, $$) than Si (optical grade) (high, $$$$).

SapphireChoose it when strength drives the design, or when surface hardness matters.

Si (optical grade)Choose it when weight is the constraint, or when the part is machined in volume.

Sapphire vs Si (optical grade): properties

SapphireSi (optical grade)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

400 GPa58 Msi
130 GPa18.9 Msi

Shear Modulus

148 GPa21.5 Msi
79.6 GPa11.5 Msi

Bulk Modulus

250 GPa36.3 Msi
98 GPa14.2 Msi

Poisson's Ratio

0.27
0.28

Tensile Strength (Ultimate)

400 MPa58 ksi
124 MPa18 ksi

Compressive Strength

2,000 MPa290 ksi
3,000 MPa435 ksi

Flexural Strength

760 MPa110 ksi
130 MPa18.9 ksi

Shear Strength

350 MPa50.8 ksi
—

Fracture Toughness (K_IC)

2.2 MPa·√m2 ksi·√in
0.95 MPa·√m0.86 ksi·√in

Hardness, Vickers

2,000 HV
1,100 HV

Hardness, Knoop

2,000 HK
1,150 HK

Hardness, Mohs

9
7

Same in both: Elongation at Break 0%

Physical

Density and transition temperatures.

Density

3.98 g/cm³0.14 lb/in³
2.33 g/cm³0.08 lb/in³

Melting Point (Solidus)

2,053°C3,727 °F
1,414°C2,577 °F

Refractive Index

1.768
3.422

Light Transmission

85%
54%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

27 W/m·K15.6 BTU/hr·ft·°F
149 W/m·K86.1 BTU/hr·ft·°F

Specific Heat Capacity

761 J/kg·K0.18 BTU/lb·°F
705 J/kg·K0.17 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

5.8 µm/m·K3.2 µin/in·°F
2.6 µm/m·K1.4 µin/in·°F

Max Service Temperature (continuous)

1,800°C3,272 °F
300°C572 °F

Same in both: Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
0.3 Ω·m1.18×10⁷ µΩ·in

Dielectric Strength

17 kV/mm432 V/mil
30 kV/mm762 V/mil

Dielectric Constant (1 MHz)

9.8
11.7

Dissipation Factor (1 MHz)

1×10⁻⁴
0.001

Volume Resistivity

1×10¹⁶ Ω·cm
30 Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
20 / 100

Polishability

98 / 100
95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

400 MJ/kg171,969 BTU/lb
2,000 MJ/kg859,846 BTU/lb

Embodied Carbon (primary production)

60 kg CO₂/kg
120 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
1,500 L/kg180 gal/lb

Typical Recycled Content

5%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

100.5 MN·m/kg
55.8 MN·m/kg

Thermal Diffusivity

8.9 mm²/s
90.7 mm²/s

Thermal Shock Resistance Index

5
55

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleSapphire

Manufacturing and finishing

CapabilitySapphireSi (optical grade)
Default conditionAnnealed Glass—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Sapphire vs Si (optical grade) — frequently asked

Is Sapphire stronger than Si (optical grade)?

Yes. Sapphire has a typical tensile strength of 400 MPa (58 ksi) against 124 MPa (18 ksi) for Si (optical grade) — about 3.2 times as much.

Which is cheaper, Sapphire or Si (optical grade)?

Sapphire is the lower-cost material: it sits in the standard tier ($$) while Si (optical grade) is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Sapphire or Si (optical grade)?

Si (optical grade). Its machinability rates poor (20/100) against not recommended (5/100) for Sapphire.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sapphire and Si (optical grade) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.