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GaAs vs Sapphire

Glass · grade comparison

GaAs and Sapphire are both glass grades. Sapphire is the stronger of the two: tensile strength 400 MPa (58 ksi) against 70 MPa (10.2 ksi) for GaAs, about 5.7 times as much. Sapphire is harder — 2,000 HV against 600 HV for GaAs — which matters for wear surfaces and threads. Sapphire is lighter (3.98 g/cm³ vs 5.32 g/cm³ for GaAs) and Sapphire is stiffer (400 GPa vs 85.5 GPa). On the shop floor, GaAs machines more easily (fair vs not recommended) and Sapphire sits in a lower cost tier (standard, $$) than GaAs (high, $$$$).

GaAsChoose it when the part is machined in volume.

SapphireChoose it when strength drives the design, or when surface hardness matters.

GaAs vs Sapphire: properties

GaAsSapphire

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

85.5 GPa12.4 Msi
400 GPa58 Msi

Shear Modulus

32.9 GPa4.8 Msi
148 GPa21.5 Msi

Bulk Modulus

76 GPa11 Msi
250 GPa36.3 Msi

Poisson's Ratio

0.31
0.27

Tensile Strength (Ultimate)

70 MPa10.2 ksi
400 MPa58 ksi

Compressive Strength

700 MPa102 ksi
2,000 MPa290 ksi

Flexural Strength

90 MPa13.1 ksi
760 MPa110 ksi

Shear Strength

55 MPa8 ksi
350 MPa50.8 ksi

Fracture Toughness (K_IC)

0.44 MPa·√m0.4 ksi·√in
2.2 MPa·√m2 ksi·√in

Hardness, Vickers

600 HV
2,000 HV

Hardness, Knoop

731 HK
2,000 HK

Hardness, Mohs

4.5
9

Same in both: Elongation at Break 0%

Physical

Density and transition temperatures.

Density

5.32 g/cm³0.19 lb/in³
3.98 g/cm³0.14 lb/in³

Melting Point (Solidus)

1,238°C2,260 °F
2,053°C3,727 °F

Refractive Index

3.28
1.768

Light Transmission

54%
85%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

55 W/m·K31.8 BTU/hr·ft·°F
27 W/m·K15.6 BTU/hr·ft·°F

Specific Heat Capacity

327 J/kg·K0.08 BTU/lb·°F
761 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

5.7 µm/m·K3.2 µin/in·°F
5.8 µm/m·K3.2 µin/in·°F

Max Service Temperature (continuous)

460°C860 °F
1,800°C3,272 °F

Same in both: Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1,000,000 Ω·m3.94×10¹³ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

40 kV/mm1,016 V/mil
17 kV/mm432 V/mil

Dielectric Constant (1 MHz)

12.9
9.8

Dissipation Factor (1 MHz)

6×10⁻⁴
1×10⁻⁴

Volume Resistivity

1×10⁸ Ω·cm
1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
5 / 100

Polishability

92 / 100
98 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

2,000 MJ/kg859,846 BTU/lb
400 MJ/kg171,969 BTU/lb

Embodied Carbon (primary production)

130 kg CO₂/kg
60 kg CO₂/kg

Embodied Water

900 L/kg108 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

13 kN·m/kg
101 kN·m/kg

Specific Stiffness (E / density)

16.1 MN·m/kg
100.5 MN·m/kg

Thermal Diffusivity

31.6 mm²/s
8.9 mm²/s

Thermal Shock Resistance Index

8
5

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleSapphire

Manufacturing and finishing

CapabilityGaAsSapphire
Default condition—Annealed Glass
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——

GaAs vs Sapphire — frequently asked

Is Sapphire stronger than GaAs?

Yes. Sapphire has a typical tensile strength of 400 MPa (58 ksi) against 70 MPa (10.2 ksi) for GaAs — about 5.7 times as much.

Which is cheaper, GaAs or Sapphire?

Sapphire is the lower-cost material: it sits in the standard tier ($$) while GaAs is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, GaAs or Sapphire?

GaAs. Its machinability rates fair (35/100) against not recommended (5/100) for Sapphire.

Ready to make it?

Upload a CAD file and FabDigit prices the part in GaAs and Sapphire side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.