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Fused Silica vs Si (optical grade)

Glass · grade comparison

Fused Silica and Si (optical grade) are both glass grades. Si (optical grade) is the stronger of the two: tensile strength 124 MPa (18 ksi) against 50 MPa (7.25 ksi) for Fused Silica, about 148% more. Si (optical grade) is harder — 1,100 HV against 700 HV for Fused Silica — which matters for wear surfaces and threads. Fused Silica is lighter (2.2 g/cm³ vs 2.33 g/cm³ for Si (optical grade)) and Si (optical grade) is stiffer (130 GPa vs 72 GPa). On the shop floor, Si (optical grade) machines more easily (poor vs not recommended) and Fused Silica sits in a lower cost tier (standard, $$) than Si (optical grade) (high, $$$$).

Fused SilicaChoose it when weight is the constraint, or when the part sees heat.

Si (optical grade)Choose it when strength drives the design, or when surface hardness matters.

Fused Silica vs Si (optical grade): properties

Fused SilicaSi (optical grade)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
130 GPa18.9 Msi

Shear Modulus

31 GPa4.5 Msi
79.6 GPa11.5 Msi

Bulk Modulus

37 GPa5.4 Msi
98 GPa14.2 Msi

Poisson's Ratio

0.17
0.28

Tensile Strength (Ultimate)

50 MPa7.3 ksi
124 MPa18 ksi

Compressive Strength

1,150 MPa167 ksi
3,000 MPa435 ksi

Flexural Strength

67 MPa9.7 ksi
130 MPa18.9 ksi

Shear Strength

30 MPa4.4 ksi
—

Fracture Toughness (K_IC)

0.75 MPa·√m0.68 ksi·√in
0.95 MPa·√m0.86 ksi·√in

Hardness, Vickers

700 HV
1,100 HV

Hardness, Knoop

560 HK
1,150 HK

Hardness, Mohs

6
7

Same in both: Elongation at Break 0%

Physical

Density and transition temperatures.

Density

2.2 g/cm³0.08 lb/in³
2.33 g/cm³0.08 lb/in³

Melting Point (Solidus)

1,713°C3,115 °F
1,414°C2,577 °F

Refractive Index

1.459
3.422

Light Transmission

92%
54%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.4 W/m·K0.8 BTU/hr·ft·°F
149 W/m·K86.1 BTU/hr·ft·°F

Specific Heat Capacity

740 J/kg·K0.18 BTU/lb·°F
705 J/kg·K0.17 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

0.55 µm/m·K0.31 µin/in·°F
2.6 µm/m·K1.4 µin/in·°F

Max Service Temperature (continuous)

1,100°C2,012 °F
300°C572 °F

Min Service Temperature

-200°C-328 °F
-269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁶ Ω·m3.94×10²³ µΩ·in
0.3 Ω·m1.18×10⁷ µΩ·in

Dielectric Constant (1 MHz)

3.8
11.7

Dissipation Factor (1 MHz)

1×10⁻⁴
0.001

Volume Resistivity

1×10¹⁸ Ω·cm
30 Ω·cm

Same in both: Dielectric Strength 30 kV/mm762 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
20 / 100

Polishability

98 / 100
95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
2,000 MJ/kg859,846 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
120 kg CO₂/kg

Embodied Water

80 L/kg9.6 gal/lb
1,500 L/kg180 gal/lb

Typical Recycled Content

0%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

23 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

32.7 MN·m/kg
55.8 MN·m/kg

Thermal Diffusivity

0.8 mm²/s
90.7 mm²/s

Thermal Shock Resistance Index

2
55

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleFused Silica

Manufacturing and finishing

CapabilityFused SilicaSi (optical grade)
Default conditionAnnealed Glass—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Fused Silica vs Si (optical grade) — frequently asked

Is Si (optical grade) stronger than Fused Silica?

Yes. Si (optical grade) has a typical tensile strength of 124 MPa (18 ksi) against 50 MPa (7.25 ksi) for Fused Silica — about 148% more.

Which is cheaper, Fused Silica or Si (optical grade)?

Fused Silica is the lower-cost material: it sits in the standard tier ($$) while Si (optical grade) is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Fused Silica or Si (optical grade)?

Si (optical grade). Its machinability rates poor (20/100) against not recommended (10/100) for Fused Silica.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Fused Silica and Si (optical grade) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.