Fused Silica vs KCl
Glass · grade comparison
Fused Silica and KCl are both glass grades. Fused Silica is the stronger of the two: tensile strength 50 MPa (7.25 ksi) against 2 MPa (0.348 ksi) for KCl, about 21 times as much. In exchange, KCl is the more ductile: elongation 2% versus 0% for Fused Silica, and Fused Silica is harder (700 HV vs 9 HV). KCl is lighter (1.98 g/cm³ vs 2.2 g/cm³ for Fused Silica) and Fused Silica is stiffer (72 GPa vs 29.7 GPa). On the shop floor, KCl machines more easily (good vs not recommended) and Fused Silica sits in a lower cost tier (standard, $$) than KCl (high, $$$$).
Fused SilicaChoose it when strength drives the design, or when the part sees heat.
KClChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.
Fused Silica vs KCl: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all glass grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all glass grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Elongation at Break
Compressive Strength
Flexural Strength
Shear Strength
Fracture Toughness (K_IC)
Hardness, Vickers
Hardness, Knoop
Hardness, Mohs
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Refractive Index
Same in both: Light Transmission 92% · Porosity 0%
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Resistivity
Dielectric Strength
Dielectric Constant (1 MHz)
Dissipation Factor (1 MHz)
Volume Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Fused Silica | KCl |
|---|---|---|
| Default condition | Annealed Glass | — |
| Relative cost | $$ Standard | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Fused Silica vs KCl — frequently asked
Is Fused Silica stronger than KCl?
Yes. Fused Silica has a typical tensile strength of 50 MPa (7.25 ksi) against 2 MPa (0.348 ksi) for KCl — about 21 times as much.
Which is cheaper, Fused Silica or KCl?
Fused Silica is the lower-cost material: it sits in the standard tier ($$) while KCl is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, Fused Silica or KCl?
KCl. Its machinability rates good (60/100) against not recommended (10/100) for Fused Silica.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Fused Silica and KCl side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.