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CVD Diamond (Optical) vs Sapphire

Glass · grade comparison

CVD Diamond (Optical) and Sapphire are both glass grades. CVD Diamond (Optical) is lighter (3.51 g/cm³ vs 3.98 g/cm³ for Sapphire) and CVD Diamond (Optical) is stiffer (1,140 GPa vs 400 GPa). On the shop floor, Sapphire sits in a lower cost tier (standard, $$) than CVD Diamond (Optical) (high, $$$$).

CVD Diamond (Optical)Choose it when weight is the constraint.

SapphireChoose it when the part sees heat, or when cost is the deciding factor.

CVD Diamond (Optical) vs Sapphire: properties

CVD Diamond (Optical)Sapphire

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1,140 GPa165 Msi
400 GPa58 Msi

Shear Modulus

520 GPa75.4 Msi
148 GPa21.5 Msi

Bulk Modulus

442 GPa64.1 Msi
250 GPa36.3 Msi

Poisson's Ratio

0.1
0.27

Compressive Strength

10,000 MPa1,450 ksi
2,000 MPa290 ksi

Flexural Strength

400 MPa58 ksi
760 MPa110 ksi

Fracture Toughness (K_IC)

5.5 MPa·√m5 ksi·√in
2.2 MPa·√m2 ksi·√in

Hardness, Knoop

9,000 HK
2,000 HK

Hardness, Mohs

10
9

Elongation at Break

—
0%

Shear Strength

—
350 MPa50.8 ksi

Hardness, Vickers

—
2,000 HV

Same in both: Tensile Strength (Ultimate) 400 MPa58 ksi

Physical

Density and transition temperatures.

Density

3.51 g/cm³0.13 lb/in³
3.98 g/cm³0.14 lb/in³

Melting Point (Solidus)

3,550°C6,422 °F
2,053°C3,727 °F

Refractive Index

2.4
1.768

Light Transmission

71%
85%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

2,000 W/m·K1,156 BTU/hr·ft·°F
27 W/m·K15.6 BTU/hr·ft·°F

Specific Heat Capacity

510 J/kg·K0.12 BTU/lb·°F
761 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

1.1 µm/m·K0.61 µin/in·°F
5.8 µm/m·K3.2 µin/in·°F

Max Service Temperature (continuous)

600°C1,112 °F
1,800°C3,272 °F

Same in both: Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Constant (1 MHz)

5.7
9.8

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Dielectric Strength

—
17 kV/mm432 V/mil

Same in both: Dissipation Factor (1 MHz) 1×10⁻⁴

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

99 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

1 / 100
5 / 100

Polishability

90 / 100
98 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

0%
5%

Embodied Energy (primary production)

—
400 MJ/kg171,969 BTU/lb

Embodied Carbon (primary production)

—
60 kg CO₂/kg

Embodied Water

—
250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

114 kN·m/kg
101 kN·m/kg

Specific Stiffness (E / density)

324.8 MN·m/kg
100.5 MN·m/kg

Thermal Diffusivity

1,117.3 mm²/s
8.9 mm²/s

Thermal Shock Resistance Index

638
5

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleSapphire

Manufacturing and finishing

CapabilityCVD Diamond (Optical)Sapphire
Default condition—Annealed Glass
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——

CVD Diamond (Optical) vs Sapphire — frequently asked

What is the difference between CVD Diamond (Optical) and Sapphire?

CVD Diamond (Optical) and Sapphire are both glass grades. CVD Diamond (Optical) is lighter (3.51 g/cm³ vs 3.98 g/cm³ for Sapphire) and CVD Diamond (Optical) is stiffer (1,140 GPa vs 400 GPa). On the shop floor, Sapphire sits in a lower cost tier (standard, $$) than CVD Diamond (Optical) (high, $$$$).

Which is cheaper, CVD Diamond (Optical) or Sapphire?

Sapphire is the lower-cost material: it sits in the standard tier ($$) while CVD Diamond (Optical) is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose CVD Diamond (Optical) over Sapphire?

Pick CVD Diamond (Optical) when weight is the constraint. Pick Sapphire when the part sees heat, or when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in CVD Diamond (Optical) and Sapphire side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.