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CVD Diamond (Optical) vs Fused Silica

Glass · grade comparison

CVD Diamond (Optical) and Fused Silica are both glass grades. CVD Diamond (Optical) is the stronger of the two: tensile strength 400 MPa (58 ksi) against 50 MPa (7.25 ksi) for Fused Silica, about 8.0 times as much. Fused Silica is lighter (2.2 g/cm³ vs 3.51 g/cm³ for CVD Diamond (Optical)) and CVD Diamond (Optical) is stiffer (1,140 GPa vs 72 GPa). On the shop floor, Fused Silica sits in a lower cost tier (standard, $$) than CVD Diamond (Optical) (high, $$$$).

CVD Diamond (Optical)Choose it when strength drives the design.

Fused SilicaChoose it when weight is the constraint, or when the part sees heat.

CVD Diamond (Optical) vs Fused Silica: properties

CVD Diamond (Optical)Fused Silica

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1,140 GPa165 Msi
72 GPa10.4 Msi

Shear Modulus

520 GPa75.4 Msi
31 GPa4.5 Msi

Bulk Modulus

442 GPa64.1 Msi
37 GPa5.4 Msi

Poisson's Ratio

0.1
0.17

Tensile Strength (Ultimate)

400 MPa58 ksi
50 MPa7.3 ksi

Compressive Strength

10,000 MPa1,450 ksi
1,150 MPa167 ksi

Flexural Strength

400 MPa58 ksi
67 MPa9.7 ksi

Fracture Toughness (K_IC)

5.5 MPa·√m5 ksi·√in
0.75 MPa·√m0.68 ksi·√in

Hardness, Knoop

9,000 HK
560 HK

Hardness, Mohs

10
6

Elongation at Break

—
0%

Shear Strength

—
30 MPa4.4 ksi

Hardness, Vickers

—
700 HV

Physical

Density and transition temperatures.

Density

3.51 g/cm³0.13 lb/in³
2.2 g/cm³0.08 lb/in³

Melting Point (Solidus)

3,550°C6,422 °F
1,713°C3,115 °F

Refractive Index

2.4
1.459

Light Transmission

71%
92%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

2,000 W/m·K1,156 BTU/hr·ft·°F
1.4 W/m·K0.8 BTU/hr·ft·°F

Specific Heat Capacity

510 J/kg·K0.12 BTU/lb·°F
740 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

1.1 µm/m·K0.61 µin/in·°F
0.55 µm/m·K0.31 µin/in·°F

Max Service Temperature (continuous)

600°C1,112 °F
1,100°C2,012 °F

Min Service Temperature

-269°C-452 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁶ Ω·m3.94×10²³ µΩ·in

Dielectric Constant (1 MHz)

5.7
3.8

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁸ Ω·cm

Dielectric Strength

—
30 kV/mm762 V/mil

Same in both: Dissipation Factor (1 MHz) 1×10⁻⁴

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

99 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

1 / 100
10 / 100

Polishability

90 / 100
98 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

—
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

—
4 kg CO₂/kg

Embodied Water

—
80 L/kg9.6 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

114 kN·m/kg
23 kN·m/kg

Specific Stiffness (E / density)

324.8 MN·m/kg
32.7 MN·m/kg

Thermal Diffusivity

1,117.3 mm²/s
0.8 mm²/s

Thermal Shock Resistance Index

638
2

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleFused Silica

Manufacturing and finishing

CapabilityCVD Diamond (Optical)Fused Silica
Default condition—Annealed Glass
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——

CVD Diamond (Optical) vs Fused Silica — frequently asked

Is CVD Diamond (Optical) stronger than Fused Silica?

Yes. CVD Diamond (Optical) has a typical tensile strength of 400 MPa (58 ksi) against 50 MPa (7.25 ksi) for Fused Silica — about 8.0 times as much.

Which is cheaper, CVD Diamond (Optical) or Fused Silica?

Fused Silica is the lower-cost material: it sits in the standard tier ($$) while CVD Diamond (Optical) is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, CVD Diamond (Optical) or Fused Silica?

Fused Silica, by a small margin. Both rate not recommended for machinability — 10/100 against 1/100 for CVD Diamond (Optical).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CVD Diamond (Optical) and Fused Silica side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.