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Copper Alloy C74500 vs C77400

Copper Alloy · grade comparison

Copper Alloy C74500 and C77400 are both copper alloy grades. C77400 is the stronger of the two: yield strength 440 MPa (63.8 ksi) against 400 MPa (58 ksi) for C74500, about 10% more. In exchange, C74500 is the more ductile: elongation 12% versus 10% for C77400, and C74500 is harder (158 HV vs 150 HV). C77400 runs hotter in service (200°C vs 180°C continuous) and C77400 conducts electricity better (11 % IACS vs 9 % IACS). On the shop floor, C77400 welds better (50 vs 40 out of 100).

C74500Choose it when the part is bent, formed or impact-loaded.

C77400Choose it when strength drives the design, or when the part sees heat.

C74500 vs C77400: properties

C74500C77400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

127 GPa18.4 Msi
125 GPa18.1 Msi

Shear Modulus

48 GPa7 Msi
47 GPa6.8 Msi

Bulk Modulus

128 GPa18.6 Msi
122 GPa17.7 Msi

Tensile Strength (Ultimate)

510 MPa74 ksi
515 MPa74.7 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
440 MPa63.8 ksi

Elongation at Break

12%
10%

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
215 MPa31.2 ksi

Hardness, Brinell

150 HB
145 HB

Hardness, Rockwell B

80 HRB
78 HRB

Hardness, Vickers

158 HV
150 HV

Same in both: Poisson's Ratio 0.33 · Shear Strength 330 MPa47.9 ksi

Physical

Density and transition temperatures.

Density

8.73 g/cm³0.32 lb/in³
8.7 g/cm³0.31 lb/in³

Melting Point (Solidus)

954°C1,749 °F
960°C1,760 °F

Liquidus Temperature

1,021°C1,870 °F
1,010°C1,850 °F

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

195 J/g83.8 BTU/lb
—

Max Service Temperature (continuous)

180°C356 °F
200°C392 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.2 µm/m·K9 µin/in·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
11 % IACS

Electrical Resistivity

1.92×10⁻⁷ Ω·m7.56 µΩ·in
1.57×10⁻⁷ Ω·m6.18 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.28 V

Corrosion Resistance

62 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

40 / 100
50 / 100

Formability (cold)

60 / 100
80 / 100

Brazeability / Solderability

88 / 100
85 / 100

Polishability

90 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

14.5 MN·m/kg
14.4 MN·m/kg

Modulus of Resilience

630 kJ/m³
774 kJ/m³

Same in both: Thermal Diffusivity 13.7 mm²/s · Thermal Shock Resistance Index 11

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC74500C77400

Manufacturing and finishing

CapabilityC74500C77400
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C74500 vs C77400 — frequently asked

Is C77400 stronger than C74500?

Yes. C77400 has a typical yield strength of 440 MPa (63.8 ksi) against 400 MPa (58 ksi) for C74500 — about 10% more. Tensile strength is 515 MPa (74.7 ksi) vs 510 MPa (74 ksi).

Which is cheaper, C74500 or C77400?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C74500 or C77400?

C74500, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for C77400; for welding the order is C77400 first (fair, 50/100) then C74500 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C74500 and C77400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.