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Copper Alloy C65100-H02 vs C65100-H04

Copper Alloy · C65100 temper comparison

C65100-H02 and C65100-H04 are two conditions of the same copper alloy grade, C65100: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. C65100-H04 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 310 MPa (45 ksi) for C65100-H02, about 23% more; tensile strength follows at 455 MPa (66 ksi) vs 400 MPa (58 ksi). In exchange, C65100-H02 is the more ductile: elongation 20% versus 13% for C65100-H04, and C65100-H04 is harder (150 HB vs 125 HB).

C65100-H02Choose it when the part is bent, formed or impact-loaded.

C65100-H04Choose it when strength drives the design.

C65100-H02 vs C65100-H04: properties

C65100-H02C65100-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

400 MPa58 ksi
455 MPa66 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
380 MPa55.1 ksi

Elongation at Break

20%
13%

Reduction in Area

55%
50%

Shear Strength

260 MPa37.7 ksi
285 MPa41.3 ksi

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
190 MPa27.6 ksi

Charpy V-Notch Impact (RT)

65 J47.9 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

125 HB
150 HB

Hardness, Rockwell B

72 HRB
82 HRB

Hardness, Vickers

132 HV
158 HV

Same in both: Elastic (Young's) Modulus 117 GPa17 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 122 GPa17.7 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.75 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,030°C1,886 °F · Liquidus Temperature 1,060°C1,940 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

190°C374 °F
180°C356 °F

Same in both: Thermal Conductivity 57 W/m·K32.9 BTU/hr·ft·°F · Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.9 µm/m·K9.9 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 12 % IACS · Electrical Resistivity 1.44×10⁻⁷ Ω·m5.67 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.27 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

62 / 100
55 / 100

Same in both: Machinability 30 / 100 · Machinability Rating (AISI 1212 = 100 %) 30% · Weldability 92 / 100 · Brazeability / Solderability 90 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 58 MJ/kg24,936 BTU/lb · Embodied Carbon (primary production) 3.9 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC65100

C65100-H02 vs C65100-H04 — frequently asked

Is C65100-H04 stronger than C65100-H02?

Yes. C65100-H04 has a typical yield strength of 380 MPa (55.1 ksi) against 310 MPa (45 ksi) for C65100-H02 — about 23% more. Tensile strength is 455 MPa (66 ksi) vs 400 MPa (58 ksi).

Which condition does FabDigit quote by default, H02 or H04?

H04 is the default C65100 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C65100-H02 over C65100-H04?

Pick C65100-H02 when the part is bent, formed or impact-loaded. Pick C65100-H04 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C65100-H02 and C65100-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.