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Copper Alloy C64800-O60 vs C64800-TH04

Copper Alloy · C64800 temper comparison

C64800-O60 and C64800-TH04 are two conditions of the same copper alloy grade, C64800: O60 (soft annealed) versus TH04 (TD04 and precipitation hardened). The chemistry is identical, so every difference below comes from the condition. C64800-TH04 is the stronger of the two: yield strength 720 MPa (104 ksi) against 140 MPa (20.3 ksi) for C64800-O60, about 5.1 times as much; tensile strength follows at 790 MPa (115 ksi) vs 380 MPa (55.1 ksi). In exchange, C64800-O60 is the more ductile: elongation 40% versus 5% for C64800-TH04, and C64800-TH04 is harder (240 HV vs 85 HV). C64800-O60 runs hotter in service (250°C vs 200°C continuous) and C64800-TH04 conducts heat better (170 W/m·K vs 120 W/m·K). On the shop floor, C64800-O60 welds better (very good vs fair).

C64800-O60Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C64800-TH04Choose it when strength drives the design.

C64800-O60 vs C64800-TH04: properties

C64800-O60C64800-TH04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

130 GPa18.9 Msi
132 GPa19.1 Msi

Tensile Strength (Ultimate)

380 MPa55.1 ksi
790 MPa115 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
720 MPa104 ksi

Elongation at Break

40%
5%

Shear Strength

250 MPa36.3 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
290 MPa42.1 ksi

Hardness, Rockwell B

40 HRB
98 HRB

Hardness, Vickers

85 HV
240 HV

Same in both: Shear Modulus 48 GPa7 Msi · Bulk Modulus 120 GPa17.4 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.8 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,030°C1,886 °F · Liquidus Temperature 1,075°C1,967 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
170 W/m·K98.2 BTU/hr·ft·°F

Max Service Temperature (continuous)

250°C482 °F
200°C392 °F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.5 µm/m·K9.7 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
43 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
4.01×10⁻⁸ Ω·m1.58 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
35%

Weldability

70 / 100
50 / 100

Formability (cold)

85 / 100
30 / 100

Same in both: Brazeability / Solderability 75 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 58 MJ/kg24,936 BTU/lb · Embodied Carbon (primary production) 3.8 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC64800

C64800-O60 vs C64800-TH04 — frequently asked

Is C64800-TH04 stronger than C64800-O60?

Yes. C64800-TH04 has a typical yield strength of 720 MPa (104 ksi) against 140 MPa (20.3 ksi) for C64800-O60 — about 5.1 times as much. Tensile strength is 790 MPa (115 ksi) vs 380 MPa (55.1 ksi).

Which condition does FabDigit quote by default, O60 or TH04?

TF00 is the default C64800 condition in the FabDigit quote flow (neither O60 nor TH04). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C64800-O60 or C64800-TH04?

C64800-TH04. Its machinability rates fair (38/100) against poor (30/100) for C64800-O60; for welding the order is C64800-O60 first (very good, 70/100) then C64800-TH04 (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C64800-O60 and C64800-TH04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.