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Copper Alloy C15500-H02 vs C15500-H04

Copper Alloy · C15500 temper comparison

C15500-H02 and C15500-H04 are two conditions of the same copper alloy grade, C15500: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. C15500-H04 is the stronger of the two: yield strength 310 MPa (45 ksi) against 270 MPa (39.2 ksi) for C15500-H02, about 15% more; tensile strength follows at 345 MPa (50 ksi) vs 310 MPa (45 ksi). In exchange, C15500-H02 is the more ductile: elongation 14% versus 6% for C15500-H04, and C15500-H04 is harder (100 HB vs 88 HB). C15500-H02 runs hotter in service (275°C vs 250°C continuous).

C15500-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C15500-H04Choose it when strength drives the design.

C15500-H02 vs C15500-H04: properties

C15500-H02C15500-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

310 MPa45 ksi
345 MPa50 ksi

Yield Strength (0.2% offset)

270 MPa39.2 ksi
310 MPa45 ksi

Elongation at Break

14%
6%

Shear Strength

190 MPa27.6 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
115 MPa16.7 ksi

Hardness, Brinell

88 HB
100 HB

Hardness, Rockwell B

45 HRB
55 HRB

Same in both: Elastic (Young's) Modulus 117 GPa17 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 140 GPa20.3 Msi · Poisson's Ratio 0.34 · Hardness, Vickers 105 HV

Physical

Density and transition temperatures.

Same in both: Density 8.94 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,065°C1,949 °F · Liquidus Temperature 1,083°C1,981 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

275°C527 °F
250°C482 °F

Same in both: Thermal Conductivity 344 W/m·K199 BTU/hr·ft·°F · Specific Heat Capacity 385 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.6 µm/m·K9.8 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 92 % IACS · Electrical Resistivity 1.87×10⁻⁸ Ω·m0.736 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

60 / 100
45 / 100

Same in both: Machinability 22 / 100 · Machinability Rating (AISI 1212 = 100 %) 20% · Weldability 55 / 100 · Castability 40 / 100 · Brazeability / Solderability 95 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 3.6 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC15500

C15500-H02 vs C15500-H04 — frequently asked

Is C15500-H04 stronger than C15500-H02?

Yes. C15500-H04 has a typical yield strength of 310 MPa (45 ksi) against 270 MPa (39.2 ksi) for C15500-H02 — about 15% more. Tensile strength is 345 MPa (50 ksi) vs 310 MPa (45 ksi).

Which condition does FabDigit quote by default, H02 or H04?

H04 is the default C15500 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C15500-H02 over C15500-H04?

Pick C15500-H02 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick C15500-H04 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C15500-H02 and C15500-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.