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Copper Alloy C15000-O61 vs C15000-TH04

Copper Alloy · C15000 temper comparison

C15000-O61 and C15000-TH04 are two conditions of the same copper alloy grade, C15000: O61 (annealed) versus TH04 (TD04 and precipitation hardened). The chemistry is identical, so every difference below comes from the condition. C15000-TH04 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 90 MPa (13.1 ksi) for C15000-O61, about 5.0 times as much; tensile strength follows at 480 MPa (69.6 ksi) vs 235 MPa (34.1 ksi). In exchange, C15000-O61 is the more ductile: elongation 40% versus 10% for C15000-TH04, and C15000-TH04 is harder (130 HB vs 50 HB). C15000-TH04 runs hotter in service (450°C vs 350°C continuous). On the shop floor, C15000-TH04 machines more easily (30 vs 20 out of 100).

C15000-O61Choose it when the part is bent, formed or impact-loaded.

C15000-TH04Choose it when strength drives the design, or when the part sees heat.

C15000-O61 vs C15000-TH04: properties

C15000-O61C15000-TH04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

235 MPa34.1 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
450 MPa65.3 ksi

Elongation at Break

40%
10%

Shear Strength

155 MPa22.5 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
150 MPa21.8 ksi

Hardness, Brinell

50 HB
130 HB

Hardness, Rockwell B

22 HRB
75 HRB

Hardness, Vickers

55 HV
140 HV

Same in both: Elastic (Young's) Modulus 128 GPa18.6 Msi · Shear Modulus 47.5 GPa6.9 Msi · Bulk Modulus 140 GPa20.3 Msi · Poisson's Ratio 0.34 · Reduction in Area 45% · Compressive Strength 460 MPa66.7 ksi

Physical

Density and transition temperatures.

Same in both: Density 8.89 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,000°C1,832 °F · Liquidus Temperature 1,082°C1,980 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

367 W/m·K212 BTU/hr·ft·°F
350 W/m·K202 BTU/hr·ft·°F

Max Service Temperature (continuous)

350°C662 °F
450°C842 °F

Same in both: Specific Heat Capacity 385 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.6 µm/m·K9.8 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

93 % IACS
90 % IACS

Electrical Resistivity

1.85×10⁻⁸ Ω·m0.728 µΩ·in
1.92×10⁻⁸ Ω·m0.756 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.2 V · Corrosion Resistance 55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
30 / 100

Formability (cold)

90 / 100
30 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Weldability 40 / 100 · Castability 40 / 100 · Brazeability / Solderability 75 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 57 MJ/kg24,506 BTU/lb · Embodied Carbon (primary production) 3.8 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC15000

C15000-O61 vs C15000-TH04 — frequently asked

Is C15000-TH04 stronger than C15000-O61?

Yes. C15000-TH04 has a typical yield strength of 450 MPa (65.3 ksi) against 90 MPa (13.1 ksi) for C15000-O61 — about 5.0 times as much. Tensile strength is 480 MPa (69.6 ksi) vs 235 MPa (34.1 ksi).

Which condition does FabDigit quote by default, O61 or TH04?

TH04 is the default C15000 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C15000-O61 or C15000-TH04?

C15000-TH04, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for C15000-O61.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C15000-O61 and C15000-TH04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.