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P100Gr/6061Al T6 vs P100Gr/6061Al UD55-F

Composite · P100Gr/6061Al grade comparison

P100Gr/6061Al T6 and P100Gr/6061Al UD55-F are two grades of the same composite grade, P100Gr/6061Al: T6 (solution heat treated and artificially aged) versus UD55-F (UD Vf≈55%). The chemistry is identical, so every difference below comes from the condition. P100Gr/6061Al UD55-F is the stronger of the two: tensile strength 700 MPa (102 ksi) against 660 MPa (95.7 ksi) for P100Gr/6061Al T6, about 6% more. P100Gr/6061Al UD55-F is stiffer (400 GPa vs 320 GPa) and P100Gr/6061Al UD55-F runs hotter in service (350°C vs 250°C continuous).

P100Gr/6061Al UD55-FChoose it when strength drives the design, or when the part sees heat.

P100Gr/6061Al T6 vs P100Gr/6061Al UD55-F: properties

P100Gr/6061Al T6P100Gr/6061Al UD55-F

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

320 GPa46.4 Msi
400 GPa58 Msi

Tensile Strength (Ultimate)

660 MPa95.7 ksi
700 MPa102 ksi

Compressive Strength

500 MPa72.5 ksi
380 MPa55.1 ksi

Flexural Strength

590 MPa85.6 ksi
620 MPa89.9 ksi

Flexural Modulus

295 GPa42.8 Msi
370 GPa53.7 Msi

Shear Strength

70 MPa10.2 ksi
40 MPa5.8 ksi

Fracture Toughness (K_IC)

13 MPa·√m11.8 ksi·√in
10 MPa·√m9.1 ksi·√in

Same in both: Shear Modulus 30 GPa4.4 Msi · Poisson's Ratio 0.3 · Elongation at Break 0.25% · Compressive Modulus 310 GPa45 Msi

Physical

Density and transition temperatures.

Density

2.5 g/cm³0.09 lb/in³
2.45 g/cm³0.09 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

300 W/m·K173 BTU/hr·ft·°F
380 W/m·K220 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

0.5 µm/m·K0.28 µin/in·°F
-0.3 µm/m·K-0.17 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
350°C662 °F

Same in both: Specific Heat Capacity 820 J/kg·K0.2 BTU/lb·°F · Min Service Temperature -269°C-452 °F · Max Service Temperature (short-term) 450°C842 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

5.5×10⁻⁸ Ω·m2.17 µΩ·in
4.5×10⁻⁸ Ω·m1.77 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

26 / 100
24 / 100

Same in both: UV / Weathering Resistance 92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

11 / 100
10 / 100

Same in both: Polishability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 480 MJ/kg206,363 BTU/lb · Embodied Carbon (primary production) 32 kg CO₂/kg · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

P100Gr/6061Al T6 vs P100Gr/6061Al UD55-F — frequently asked

Is P100Gr/6061Al UD55-F stronger than P100Gr/6061Al T6?

Yes. P100Gr/6061Al UD55-F has a typical tensile strength of 700 MPa (102 ksi) against 660 MPa (95.7 ksi) for P100Gr/6061Al T6 — about 6% more.

Which grade does FabDigit quote by default, T6 or UD55-F?

UD45-F is the default P100Gr/6061Al condition in the FabDigit quote flow (neither T6 nor UD55-F). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose P100Gr/6061Al T6 over P100Gr/6061Al UD55-F?

Pick P100Gr/6061Al UD55-F when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in P100Gr/6061Al T6 and P100Gr/6061Al UD55-F side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.