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B/6061Al T6 vs B/6061Al UD-45

Composite · B/6061Al grade comparison

B/6061Al T6 and B/6061Al UD-45 are two grades of the same composite grade, B/6061Al: T6 (solution heat treated and artificially aged) versus UD-45 (UD 45 v/o). The chemistry is identical, so every difference below comes from the condition. B/6061Al T6 is the stronger of the two: yield strength 1,030 MPa (149 ksi) against 860 MPa (125 ksi) for B/6061Al UD-45, about 20% more; tensile strength follows at 1,450 MPa (210 ksi) vs 1,250 MPa (181 ksi). In exchange, B/6061Al UD-45 is the more ductile: elongation 0.8% versus 0.6% for B/6061Al T6. B/6061Al T6 is stiffer (210 GPa vs 195 GPa) and B/6061Al UD-45 runs hotter in service (300°C vs 175°C continuous).

B/6061Al T6Choose it when strength drives the design.

B/6061Al UD-45Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

B/6061Al T6 vs B/6061Al UD-45: properties

B/6061Al T6B/6061Al UD-45

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
195 GPa28.3 Msi

Tensile Strength (Ultimate)

1,450 MPa210 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

1,030 MPa149 ksi
860 MPa125 ksi

Elongation at Break

0.6%
0.8%

Compressive Strength

2,400 MPa348 ksi
2,000 MPa290 ksi

Flexural Strength

1,480 MPa215 ksi
1,270 MPa184 ksi

Flexural Modulus

202 GPa29.3 Msi
185 GPa26.8 Msi

Shear Strength

140 MPa20.3 ksi
115 MPa16.7 ksi

Fracture Toughness (K_IC)

31 MPa·√m28.2 ksi·√in
32 MPa·√m29.1 ksi·√in

Same in both: Shear Modulus 48 GPa7 Msi · Poisson's Ratio 0.24 · Compressive Modulus 215 GPa31.2 Msi

Physical

Density and transition temperatures.

Density

2.65 g/cm³0.1 lb/in³
2.66 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

95 W/m·K54.9 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

6.2 µm/m·K3.4 µin/in·°F
6.8 µm/m·K3.8 µin/in·°F

Max Service Temperature (continuous)

175°C347 °F
300°C572 °F

Same in both: Specific Heat Capacity 950 J/kg·K0.23 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
6.5×10⁻⁸ Ω·m2.56 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
40 / 100

Same in both: UV / Weathering Resistance 95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
9 / 100

Same in both: Polishability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 900 MJ/kg386,931 BTU/lb · Embodied Carbon (primary production) 60 kg CO₂/kg · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleB/6061Al

B/6061Al T6 vs B/6061Al UD-45 — frequently asked

Is B/6061Al T6 stronger than B/6061Al UD-45?

Yes. B/6061Al T6 has a typical yield strength of 1,030 MPa (149 ksi) against 860 MPa (125 ksi) for B/6061Al UD-45 — about 20% more. Tensile strength is 1,450 MPa (210 ksi) vs 1,250 MPa (181 ksi).

Which grade does FabDigit quote by default, T6 or UD-45?

UD-50 is the default B/6061Al condition in the FabDigit quote flow (neither T6 nor UD-45). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose B/6061Al T6 over B/6061Al UD-45?

Pick B/6061Al T6 when strength drives the design. Pick B/6061Al UD-45 when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in B/6061Al T6 and B/6061Al UD-45 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.