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Aluminum Composite Panel (ACM) vs Linear PVC Foam Core

Composite · grade comparison

Aluminum Composite Panel (ACM) and Linear PVC Foam Core are both composite grades. Aluminum Composite Panel (ACM) is the stronger of the two: tensile strength 130 MPa (18.9 ksi) against 2 MPa (0.247 ksi) for Linear PVC Foam Core, about 76 times as much. In exchange, Linear PVC Foam Core is the more ductile: elongation 30% versus 5% for Aluminum Composite Panel (ACM). Linear PVC Foam Core is lighter (0.09 g/cm³ vs 1.35 g/cm³ for Aluminum Composite Panel (ACM)) and Aluminum Composite Panel (ACM) is stiffer (70 GPa vs 0.05 GPa). On the shop floor, Linear PVC Foam Core machines more easily (excellent vs very good) and Aluminum Composite Panel (ACM) sits in a lower cost tier (standard, $$) than Linear PVC Foam Core (high, $$$$).

Aluminum Composite Panel (ACM)Choose it when strength drives the design, or when the part sees heat.

Linear PVC Foam CoreChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Aluminum Composite Panel (ACM) vs Linear PVC Foam Core: properties

Aluminum Composite Panel (ACM)Linear PVC Foam Core

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
0.05 GPa0.01 Msi

Tensile Strength (Ultimate)

130 MPa18.9 ksi
2 MPa0.25 ksi

Yield Strength (0.2% offset)

100 MPa14.5 ksi
—

Elongation at Break

5%
30%

Shear Modulus

—
0.02 GPa0 Msi

Poisson's Ratio

—
0.35

Compressive Strength

—
0.9 MPa0.13 ksi

Compressive Modulus

—
0.07 GPa0.01 Msi

Shear Strength

—
0.85 MPa0.12 ksi

Physical

Density and transition temperatures.

Density

1.35 g/cm³0.05 lb/in³
0.09 g/cm³0 lb/in³

Glass Transition (Tg)

—
70°C158 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.4 W/m·K0.23 BTU/hr·ft·°F
0.03 W/m·K0.02 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

24 µm/m·K13.3 µin/in·°F
45 µm/m·K25 µin/in·°F

Max Service Temperature (continuous)

80°C176 °F
60°C140 °F

Min Service Temperature

-50°C-58 °F
-70°C-94 °F

Limiting Oxygen Index

—
27%

Max Service Temperature (short-term)

—
75°C167 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

—
1.1

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
—

UV / Weathering Resistance

90 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
92 / 100

Weldability

5 / 100
—

Formability (cold)

55 / 100
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

—
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

—
3.6 kg CO₂/kg

Typical Recycled Content

—
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

96 kN·m/kg
19 kN·m/kg

Specific Stiffness (E / density)

51.9 MN·m/kg
0.5 MN·m/kg

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleAluminum Composite Panel (ACM)

Manufacturing and finishing

CapabilityAluminum Composite Panel (ACM)Linear PVC Foam Core
Sheet metalYes—
Default conditionPE Core—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——
PaintingYes—

Aluminum Composite Panel (ACM) vs Linear PVC Foam Core — frequently asked

Is Aluminum Composite Panel (ACM) stronger than Linear PVC Foam Core?

Yes. Aluminum Composite Panel (ACM) has a typical tensile strength of 130 MPa (18.9 ksi) against 2 MPa (0.247 ksi) for Linear PVC Foam Core — about 76 times as much.

Which is cheaper, Aluminum Composite Panel (ACM) or Linear PVC Foam Core?

Aluminum Composite Panel (ACM) is the lower-cost material: it sits in the standard tier ($$) while Linear PVC Foam Core is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Aluminum Composite Panel (ACM) or Linear PVC Foam Core?

Linear PVC Foam Core. Its machinability rates excellent (92/100) against very good (80/100) for Aluminum Composite Panel (ACM).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Aluminum Composite Panel (ACM) and Linear PVC Foam Core side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.