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5056 Aluminum Honeycomb vs Aramid Fiber Honeycomb (HRH-49)

Composite · grade comparison

5056 Aluminum Honeycomb and Aramid Fiber Honeycomb (HRH-49) are both composite grades. 5056 Aluminum Honeycomb is the stronger of the two: tensile strength 4 MPa (0.624 ksi) against 3 MPa (0.479 ksi) for Aramid Fiber Honeycomb (HRH-49), about 30% more. Aramid Fiber Honeycomb (HRH-49) is lighter (0.05 g/cm³ vs 0.05 g/cm³ for 5056 Aluminum Honeycomb) and 5056 Aluminum Honeycomb is stiffer (1 GPa vs 0.17 GPa).

5056 Aluminum HoneycombChoose it when strength drives the design.

Aramid Fiber Honeycomb (HRH-49)Choose it when weight is the constraint.

5056 Aluminum Honeycomb vs Aramid Fiber Honeycomb (HRH-49): properties

5056 Aluminum HoneycombAramid Fiber Honeycomb (HRH-49)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1 GPa0.15 Msi
0.17 GPa0.02 Msi

Shear Modulus

0.6 GPa0.09 Msi
0.06 GPa0.01 Msi

Tensile Strength (Ultimate)

4 MPa0.62 ksi
3 MPa0.48 ksi

Yield Strength (0.2% offset)

3 MPa0.49 ksi
—

Compressive Strength

4 MPa0.55 ksi
3 MPa0.45 ksi

Compressive Modulus

1 GPa0.15 Msi
0.17 GPa0.02 Msi

Shear Strength

2 MPa0.32 ksi
2 MPa0.25 ksi

Physical

Density and transition temperatures.

Density

0.05 g/cm³0 lb/in³
0.05 g/cm³0 lb/in³

Water Absorption (24 h)

—
1%

Water Absorption (Saturation)

—
4%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

2.2 W/m·K1.3 BTU/hr·ft·°F
0.06 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
—

Thermal Expansion (CTE, 20–100 °C)

24.1 µm/m·K13.4 µin/in·°F
—

Max Service Temperature (continuous)

175°C347 °F
177°C351 °F

Min Service Temperature

-200°C-328 °F
-73°C-99 °F

Limiting Oxygen Index

—
30%

Max Service Temperature (short-term)

—
250°C482 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

3.2×10⁻⁶ Ω·m126 µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Constant (1 MHz)

—
1.1

Dissipation Factor (1 MHz)

—
0.003

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
92 / 100

UV / Weathering Resistance

90 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

250 MJ/kg107,481 BTU/lb
320 MJ/kg137,575 BTU/lb

Embodied Carbon (primary production)

16.5 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
—

Typical Recycled Content

10%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

20.6 MN·m/kg
3.6 MN·m/kg

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale5056 Aluminum Honeycomb

Manufacturing and finishing

Capability5056 Aluminum HoneycombAramid Fiber Honeycomb (HRH-49)
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

5056 Aluminum Honeycomb vs Aramid Fiber Honeycomb (HRH-49) — frequently asked

Is 5056 Aluminum Honeycomb stronger than Aramid Fiber Honeycomb (HRH-49)?

Yes. 5056 Aluminum Honeycomb has a typical tensile strength of 4 MPa (0.624 ksi) against 3 MPa (0.479 ksi) for Aramid Fiber Honeycomb (HRH-49) — about 30% more.

Which is cheaper, 5056 Aluminum Honeycomb or Aramid Fiber Honeycomb (HRH-49)?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 5056 Aluminum Honeycomb or Aramid Fiber Honeycomb (HRH-49)?

Aramid Fiber Honeycomb (HRH-49), by a small margin. Both rate fair for machinability — 40/100 against 35/100 for 5056 Aluminum Honeycomb.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5056 Aluminum Honeycomb and Aramid Fiber Honeycomb (HRH-49) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.