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Cobalt-Chrome Alloy Vicalloy Annealed vs Vicalloy Cast+Age

Cobalt-Chrome Alloy · Vicalloy temper comparison

Vicalloy Annealed and Vicalloy Cast+Age are two conditions of the same cobalt-chrome alloy grade, Vicalloy: Annealed versus Cast+Age (cast + aged). The chemistry is identical, so every difference below comes from the condition. Vicalloy Cast+Age is the stronger of the two: yield strength 600 MPa (87 ksi) against 400 MPa (58 ksi) for Vicalloy Annealed, about 50% more. In exchange, Vicalloy Annealed is the more ductile: elongation 22% versus 2% for Vicalloy Cast+Age, and Vicalloy Cast+Age is harder (425 HB vs 235 HB). Vicalloy Annealed runs hotter in service (500°C vs 400°C continuous). On the shop floor, Vicalloy Annealed machines more easily (fair vs poor) and Vicalloy Annealed welds better (fair vs poor).

Vicalloy AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Vicalloy Cast+AgeChoose it when strength drives the design.

Vicalloy Annealed vs Vicalloy Cast+Age: properties

Vicalloy AnnealedVicalloy Cast+Age

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

185 GPa26.8 Msi
180 GPa26.1 Msi

Yield Strength (0.2% offset)

400 MPa58 ksi
600 MPa87 ksi

Elongation at Break

22%
2%

Reduction in Area

45%
3%

Compressive Strength

410 MPa59.5 ksi
900 MPa131 ksi

Shear Strength

430 MPa62.4 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
20 MPa·√m18.2 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

235 HB
425 HB

Hardness, Rockwell C

22 HRC
45 HRC

Hardness, Vickers

250 HV
450 HV

Same in both: Shear Modulus 74 GPa10.7 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 700 MPa102 ksi

Physical

Density and transition temperatures.

Same in both: Density 8.25 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,440°C2,624 °F · Liquidus Temperature 1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

23 W/m·K13.3 BTU/hr·ft·°F
21 W/m·K12.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.5 µm/m·K5.8 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.6×10⁻⁷ Ω·m22 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.4 V · Corrosion Resistance 25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
12%

Weldability

35 / 100
15 / 100

Formability (cold)

60 / 100
3 / 100

Same in both: Castability 50 / 100 · Brazeability / Solderability 40 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb · Embodied Carbon (primary production) 6 kg CO₂/kg · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleVicalloy

Vicalloy Annealed vs Vicalloy Cast+Age — frequently asked

Is Vicalloy Cast+Age stronger than Vicalloy Annealed?

Yes. Vicalloy Cast+Age has a typical yield strength of 600 MPa (87 ksi) against 400 MPa (58 ksi) for Vicalloy Annealed — about 50% more. Tensile strength is 700 MPa (102 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, Annealed or Cast+Age?

CW+Age is the default Vicalloy condition in the FabDigit quote flow (neither Annealed nor Cast+Age). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Vicalloy Annealed or Vicalloy Cast+Age?

Vicalloy Annealed. Its machinability rates fair (40/100) against poor (18/100) for Vicalloy Cast+Age; for welding the order is Vicalloy Annealed first (fair, 35/100) then Vicalloy Cast+Age (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Vicalloy Annealed and Vicalloy Cast+Age side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.