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Al2O3-99.5% vs Aluminum Nitride

Ceramic · grade comparison

Al2O3-99.5% and Aluminum Nitride are both ceramic grades. Al2O3-99.5% is the stronger of the two: tensile strength 260 MPa (37.7 ksi) against 200 MPa (29 ksi) for Aluminum Nitride, about 30% more. Al2O3-99.5% is harder — 1,550 HV against 1,100 HV for Aluminum Nitride — which matters for wear surfaces and threads. Aluminum Nitride is lighter (3.29 g/cm³ vs 3.89 g/cm³ for Al2O3-99.5%) and Al2O3-99.5% is stiffer (375 GPa vs 320 GPa).

Al2O3-99.5%Choose it when strength drives the design, or when surface hardness matters.

Aluminum NitrideChoose it when weight is the constraint.

Al2O3-99.5% vs Aluminum Nitride: properties

Al2O3-99.5%Aluminum Nitride

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

375 GPa54.4 Msi
320 GPa46.4 Msi

Shear Modulus

152 GPa22 Msi
128 GPa18.6 Msi

Bulk Modulus

228 GPa33.1 Msi
205 GPa29.7 Msi

Poisson's Ratio

0.22
0.24

Tensile Strength (Ultimate)

260 MPa37.7 ksi
200 MPa29 ksi

Compressive Strength

2,600 MPa377 ksi
2,100 MPa305 ksi

Flexural Strength

390 MPa56.6 ksi
330 MPa47.9 ksi

Shear Strength

330 MPa47.9 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

4.2 MPa·√m3.8 ksi·√in
3 MPa·√m2.7 ksi·√in

Hardness, Vickers

1,550 HV
1,100 HV

Hardness, Knoop

1,450 HK
1,200 HK

Hardness, Mohs

9
7.5

Elongation at Break

—
0%

Physical

Density and transition temperatures.

Density

3.89 g/cm³0.14 lb/in³
3.29 g/cm³0.12 lb/in³

Melting Point (Solidus)

2,050°C3,722 °F
2,200°C3,992 °F

Refractive Index

1.76
2.15

Porosity

0.1%
0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

32 W/m·K18.5 BTU/hr·ft·°F
175 W/m·K101 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
740 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

8 µm/m·K4.4 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Max Service Temperature (continuous)

1,700°C3,092 °F
1,000°C1,832 °F

Min Service Temperature

-250°C-418 °F
-269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

18 kV/mm457 V/mil
17 kV/mm432 V/mil

Dielectric Constant (1 MHz)

9.8
8.8

Dissipation Factor (1 MHz)

1×10⁻⁴
5×10⁻⁴

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

92 / 100
80 / 100

Sintering / Firing Temperature

1,650°C3,002 °F
1,800°C3,272 °F

Same in both: Machinability 5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

65 MJ/kg27,945 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
61 kN·m/kg

Specific Stiffness (E / density)

96.4 MN·m/kg
97.3 MN·m/kg

Thermal Diffusivity

9.3 mm²/s
71.9 mm²/s

Thermal Shock Resistance Index

3
24

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleAluminum Nitride

Manufacturing and finishing

CapabilityAl2O3-99.5%Aluminum Nitride
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Al2O3-99.5% vs Aluminum Nitride — frequently asked

Is Al2O3-99.5% stronger than Aluminum Nitride?

Yes. Al2O3-99.5% has a typical tensile strength of 260 MPa (37.7 ksi) against 200 MPa (29 ksi) for Aluminum Nitride — about 30% more.

Which is cheaper, Al2O3-99.5% or Aluminum Nitride?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Al2O3-99.5% over Aluminum Nitride?

Pick Al2O3-99.5% when strength drives the design, or when surface hardness matters. Pick Aluminum Nitride when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Al2O3-99.5% and Aluminum Nitride side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.