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Al2O3-96% vs Aluminum Nitride

Ceramic · grade comparison

Al2O3-96% and Aluminum Nitride are both ceramic grades. Aluminum Nitride is the stronger of the two: tensile strength 200 MPa (29 ksi) against 172 MPa (24.9 ksi) for Al2O3-96%, about 16% more. Al2O3-96% is harder — 1,200 HV against 1,100 HV for Aluminum Nitride — which matters for wear surfaces and threads. Aluminum Nitride is lighter (3.29 g/cm³ vs 3.72 g/cm³ for Al2O3-96%) and Aluminum Nitride is stiffer (320 GPa vs 300 GPa).

Al2O3-96%Choose it when surface hardness matters, or when the part sees heat.

Aluminum NitrideChoose it when strength drives the design, or when weight is the constraint.

Al2O3-96% vs Aluminum Nitride: properties

Al2O3-96%Aluminum Nitride

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

300 GPa43.5 Msi
320 GPa46.4 Msi

Shear Modulus

124 GPa18 Msi
128 GPa18.6 Msi

Bulk Modulus

172 GPa24.9 Msi
205 GPa29.7 Msi

Poisson's Ratio

0.21
0.24

Tensile Strength (Ultimate)

172 MPa24.9 ksi
200 MPa29 ksi

Flexural Strength

345 MPa50 ksi
330 MPa47.9 ksi

Shear Strength

165 MPa23.9 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
3 MPa·√m2.7 ksi·√in

Hardness, Vickers

1,200 HV
1,100 HV

Hardness, Knoop

1,100 HK
1,200 HK

Hardness, Mohs

9
7.5

Elongation at Break

—
0%

Same in both: Compressive Strength 2,100 MPa305 ksi

Physical

Density and transition temperatures.

Density

3.72 g/cm³0.13 lb/in³
3.29 g/cm³0.12 lb/in³

Melting Point (Solidus)

2,000°C3,632 °F
2,200°C3,992 °F

Refractive Index

—
2.15

Same in both: Porosity 0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24 W/m·K13.9 BTU/hr·ft·°F
175 W/m·K101 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
740 J/kg·K0.18 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

6.5 µm/m·K3.6 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Max Service Temperature (continuous)

1,500°C2,732 °F
1,000°C1,832 °F

Min Service Temperature

-200°C-328 °F
-269°C-452 °F

Electrical

Conductivity and insulation.

Dielectric Strength

16 kV/mm406 V/mil
17 kV/mm432 V/mil

Dielectric Constant (1 MHz)

9.5
8.8

Dissipation Factor (1 MHz)

3×10⁻⁴
5×10⁻⁴

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

60 / 100
80 / 100

Sintering / Firing Temperature

1,550°C2,822 °F
1,800°C3,272 °F

Same in both: Machinability 5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

51 MJ/kg21,926 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

3.1 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

46 kN·m/kg
61 kN·m/kg

Specific Stiffness (E / density)

80.6 MN·m/kg
97.3 MN·m/kg

Thermal Diffusivity

7.3 mm²/s
71.9 mm²/s

Thermal Shock Resistance Index

2
24

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleAluminum Nitride

Manufacturing and finishing

CapabilityAl2O3-96%Aluminum Nitride
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Al2O3-96% vs Aluminum Nitride — frequently asked

Is Aluminum Nitride stronger than Al2O3-96%?

Yes. Aluminum Nitride has a typical tensile strength of 200 MPa (29 ksi) against 172 MPa (24.9 ksi) for Al2O3-96% — about 16% more.

Which is cheaper, Al2O3-96% or Aluminum Nitride?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Al2O3-96% over Aluminum Nitride?

Pick Al2O3-96% when surface hardness matters, or when the part sees heat. Pick Aluminum Nitride when strength drives the design, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Al2O3-96% and Aluminum Nitride side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.