FabDigitFabDigit

Aluminum ZL205A-F vs ZL205A-T7

Aluminum · ZL205A temper comparison

ZL205A-F and ZL205A-T7 are two conditions of the same aluminum grade, ZL205A: F (as fabricated) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. ZL205A-T7 is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 110 MPa (16 ksi) for ZL205A-F, about 3.3 times as much; tensile strength follows at 470 MPa (68.2 ksi) vs 200 MPa (29 ksi). In exchange, ZL205A-F is the more ductile: elongation 6% versus 3% for ZL205A-T7, and ZL205A-T7 is harder (112 HB vs 60 HB). ZL205A-T7 runs hotter in service (200°C vs 120°C continuous) and ZL205A-T7 conducts heat better (168 W/m·K vs 130 W/m·K). On the shop floor, ZL205A-T7 machines more easily (very good vs good) and ZL205A-F welds better (50 vs 40 out of 100).

ZL205A-FChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

ZL205A-T7Choose it when strength drives the design, or when the part sees heat.

ZL205A-F vs ZL205A-T7: properties

ZL205A-FZL205A-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

200 MPa29 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
360 MPa52.2 ksi

Elongation at Break

6%
3%

Compressive Strength

120 MPa17.4 ksi
370 MPa53.7 ksi

Shear Strength

130 MPa18.9 ksi
285 MPa41.3 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
24 MPa·√m21.8 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
7 J5.2 ft·lbf

Hardness, Brinell

60 HB
112 HB

Hardness, Vickers

64 HV
120 HV

Same in both: Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.82 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
168 W/m·K97.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Same in both: Specific Heat Capacity 880 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.5 µm/m·K12.5 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
38 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
4.5×10⁻⁸ Ω·m1.77 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

27 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.73 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
76 / 100

Machinability Rating (AISI 1212 = 100 %)

110%
155%

Weldability

50 / 100
40 / 100

Formability (cold)

8 / 100
5 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 25 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL205A

ZL205A-F vs ZL205A-T7 — frequently asked

Is ZL205A-T7 stronger than ZL205A-F?

Yes. ZL205A-T7 has a typical yield strength of 360 MPa (52.2 ksi) against 110 MPa (16 ksi) for ZL205A-F — about 3.3 times as much. Tensile strength is 470 MPa (68.2 ksi) vs 200 MPa (29 ksi).

Which condition does FabDigit quote by default, F or T7?

T5 is the default ZL205A condition in the FabDigit quote flow (neither F nor T7). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, ZL205A-F or ZL205A-T7?

ZL205A-T7. Its machinability rates very good (76/100) against good (60/100) for ZL205A-F; for welding the order is ZL205A-F first (fair, 50/100) then ZL205A-T7 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL205A-F and ZL205A-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.