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Aluminum ZL203-F vs ZL203-T7

Aluminum · ZL203 temper comparison

ZL203-F and ZL203-T7 are two conditions of the same aluminum grade, ZL203: F (as fabricated) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. ZL203-T7 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 95 MPa (13.8 ksi) for ZL203-F, about 58% more; tensile strength follows at 200 MPa (29 ksi) vs 150 MPa (21.8 ksi). ZL203-T7 is the more ductile: elongation 3% versus 2.5% for ZL203-F, and ZL203-T7 is harder (68 HB vs 45 HB). ZL203-T7 runs hotter in service (175°C vs 150°C continuous) and ZL203-T7 conducts electricity better (37 % IACS vs 31 % IACS).

ZL203-T7Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZL203-F vs ZL203-T7: properties

ZL203-FZL203-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
200 MPa29 ksi

Yield Strength (0.2% offset)

95 MPa13.8 ksi
150 MPa21.8 ksi

Elongation at Break

2.5%
3%

Compressive Strength

115 MPa16.7 ksi
160 MPa23.2 ksi

Shear Strength

120 MPa17.4 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

50 MPa7.3 ksi
60 MPa8.7 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
18 MPa·√m16.4 ksi·√in

Hardness, Brinell

45 HB
68 HB

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.8 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23 µm/m·K12.8 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

31 % IACS
37 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
4.66×10⁻⁸ Ω·m1.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

35 / 100
38 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.7 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
80 / 100

Formability (cold)

10 / 100
8 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 190% · Weldability 25 / 100 · Castability 45 / 100 · Brazeability / Solderability 20 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL203

ZL203-F vs ZL203-T7 — frequently asked

Is ZL203-T7 stronger than ZL203-F?

Yes. ZL203-T7 has a typical yield strength of 150 MPa (21.8 ksi) against 95 MPa (13.8 ksi) for ZL203-F — about 58% more. Tensile strength is 200 MPa (29 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, F or T7?

T4 is the default ZL203 condition in the FabDigit quote flow (neither F nor T7). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, ZL203-F or ZL203-T7?

ZL203-T7, by a small margin. Both rate very good for machinability — 80/100 against 75/100 for ZL203-F.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL203-F and ZL203-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.