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Aluminum ZL106-T5 vs ZL106-T6

Aluminum · ZL106 temper comparison

ZL106-T5 and ZL106-T6 are two conditions of the same aluminum grade, ZL106: T5 (cooled from hot working and artificially aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. ZL106-T6 is the stronger of the two: yield strength 210 MPa (30.5 ksi) against 185 MPa (26.8 ksi) for ZL106-T5, about 14% more; tensile strength follows at 275 MPa (39.9 ksi) vs 255 MPa (37 ksi). In exchange, ZL106-T5 is the more ductile: elongation 2% versus 1.5% for ZL106-T6, and ZL106-T6 is harder (90 HB vs 75 HB). ZL106-T6 runs hotter in service (200°C vs 180°C continuous).

ZL106-T5Choose it when the part is bent, formed or impact-loaded.

ZL106-T6Choose it when strength drives the design, or when the part sees heat.

ZL106-T5 vs ZL106-T6: properties

ZL106-T5ZL106-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

255 MPa37 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

185 MPa26.8 ksi
210 MPa30.5 ksi

Elongation at Break

2%
1.5%

Compressive Strength

250 MPa36.3 ksi
280 MPa40.6 ksi

Shear Strength

180 MPa26.1 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

80 MPa11.6 ksi
85 MPa12.3 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.3 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

75 HB
90 HB

Hardness, Vickers

79 HV
95 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 550°C1,022 °F · Liquidus Temperature 610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

145 W/m·K83.8 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

180°C356 °F
200°C392 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
32 % IACS

Electrical Resistivity

5.22×10⁻⁸ Ω·m2.06 µΩ·in
5.4×10⁻⁸ Ω·m2.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V · Corrosion Resistance 42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
65%

Weldability

44 / 100
42 / 100

Formability (cold)

10 / 100
8 / 100

Same in both: Castability 85 / 100 · Brazeability / Solderability 30 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 60%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL106

ZL106-T5 vs ZL106-T6 — frequently asked

Is ZL106-T6 stronger than ZL106-T5?

Yes. ZL106-T6 has a typical yield strength of 210 MPa (30.5 ksi) against 185 MPa (26.8 ksi) for ZL106-T5 — about 14% more. Tensile strength is 275 MPa (39.9 ksi) vs 255 MPa (37 ksi).

Which condition does FabDigit quote by default, T5 or T6?

T6 is the default ZL106 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose ZL106-T5 over ZL106-T6?

Pick ZL106-T5 when the part is bent, formed or impact-loaded. Pick ZL106-T6 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL106-T5 and ZL106-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.