FabDigitFabDigit

Aluminum ZL105A-F vs ZL105A-T61

Aluminum · ZL105A temper comparison

ZL105A-F and ZL105A-T61 are two conditions of the same aluminum grade, ZL105A: F (as fabricated) versus T61 (T6 variant, underaged). The chemistry is identical, so every difference below comes from the condition. ZL105A-T61 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 90 MPa (13.1 ksi) for ZL105A-F, about 178% more; tensile strength follows at 310 MPa (45 ksi) vs 165 MPa (23.9 ksi). ZL105A-T61 is the more ductile: elongation 3% versus 2% for ZL105A-F, and ZL105A-T61 is harder (95 HB vs 65 HB). On the shop floor, ZL105A-T61 machines more easily (very good vs good).

ZL105A-T61Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZL105A-F vs ZL105A-T61: properties

ZL105A-FZL105A-T61

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

165 MPa23.9 ksi
310 MPa45 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
250 MPa36.3 ksi

Elongation at Break

2%
3%

Shear Strength

130 MPa18.9 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
26 MPa·√m23.7 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

65 HB
95 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 546°C1,015 °F · Liquidus Temperature 621°C1,150 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
39 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
4.42×10⁻⁸ Ω·m1.74 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
43 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
70%

Weldability

58 / 100
52 / 100

Same in both: Castability 88 / 100 · Brazeability / Solderability 25 / 100 · Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL105A

ZL105A-F vs ZL105A-T61 — frequently asked

Is ZL105A-T61 stronger than ZL105A-F?

Yes. ZL105A-T61 has a typical yield strength of 250 MPa (36.3 ksi) against 90 MPa (13.1 ksi) for ZL105A-F — about 178% more. Tensile strength is 310 MPa (45 ksi) vs 165 MPa (23.9 ksi).

Which condition does FabDigit quote by default, F or T61?

T6 is the default ZL105A condition in the FabDigit quote flow (neither F nor T61). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, ZL105A-F or ZL105A-T61?

ZL105A-T61. Its machinability rates very good (72/100) against good (60/100) for ZL105A-F; for welding the order is ZL105A-F first (good, 58/100) then ZL105A-T61 (fair, 52/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL105A-F and ZL105A-T61 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.