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Aluminum BAlSi-9 AS-BRAZED vs BAlSi-9-O

Aluminum · BAlSi-9 temper comparison

BAlSi-9 AS-BRAZED and BAlSi-9-O are two conditions of the same aluminum grade, BAlSi-9: AS-BRAZED versus O (annealed). The chemistry is identical, so every difference below comes from the condition. BAlSi-9 AS-BRAZED is the stronger of the two: yield strength 90 MPa (13.1 ksi) against 70 MPa (10.2 ksi) for BAlSi-9-O, about 29% more; tensile strength follows at 165 MPa (23.9 ksi) vs 150 MPa (21.8 ksi). In exchange, BAlSi-9-O is the more ductile: elongation 4% versus 2% for BAlSi-9 AS-BRAZED, and BAlSi-9 AS-BRAZED is harder (60 HB vs 50 HB).

BAlSi-9 AS-BRAZEDChoose it when strength drives the design.

BAlSi-9-OChoose it when the part is bent, formed or impact-loaded.

BAlSi-9 AS-BRAZED vs BAlSi-9-O: properties

BAlSi-9 AS-BRAZEDBAlSi-9-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

165 MPa23.9 ksi
150 MPa21.8 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
70 MPa10.2 ksi

Elongation at Break

2%
4%

Shear Strength

105 MPa15.2 ksi
95 MPa13.8 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
50 MPa7.3 ksi

Hardness, Brinell

60 HB
50 HB

Hardness, Vickers

65 HV
55 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Reduction in Area 3% · Compressive Strength 95 MPa13.8 ksi · Charpy V-Notch Impact (RT) 3 J2.2 ft·lbf · Hardness, Rockwell B 25 HRB

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 559°C1,038 °F · Liquidus Temperature 596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

140 W/m·K80.9 BTU/hr·ft·°F
145 W/m·K83.8 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 20.5 µm/m·K11.4 µin/in·°F · Latent Heat of Fusion 500 J/g215 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

37 % IACS
39 % IACS

Electrical Resistivity

4.7×10⁻⁸ Ω·m1.85 µΩ·in
4.42×10⁻⁸ Ω·m1.74 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
25%

Formability (cold)

25 / 100
40 / 100

Same in both: Weldability 30 / 100 · Castability 90 / 100 · Brazeability / Solderability 95 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleBAlSi-9

BAlSi-9 AS-BRAZED vs BAlSi-9-O — frequently asked

Is BAlSi-9 AS-BRAZED stronger than BAlSi-9-O?

Yes. BAlSi-9 AS-BRAZED has a typical yield strength of 90 MPa (13.1 ksi) against 70 MPa (10.2 ksi) for BAlSi-9-O — about 29% more. Tensile strength is 165 MPa (23.9 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, AS-BRAZED or O?

AS-BRAZED is the default BAlSi-9 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, BAlSi-9 AS-BRAZED or BAlSi-9-O?

BAlSi-9 AS-BRAZED. Its machinability rates fair (35/100) against poor (30/100) for BAlSi-9-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BAlSi-9 AS-BRAZED and BAlSi-9-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.