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Aluminum BAlSi-5-H18 vs BAlSi-5-H24

Aluminum · BAlSi-5 temper comparison

BAlSi-5-H18 and BAlSi-5-H24 are two conditions of the same aluminum grade, BAlSi-5: H18 (strain hardened, full hard) versus H24 (strain hardened and partially annealed, half hard). The chemistry is identical, so every difference below comes from the condition. BAlSi-5-H18 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 120 MPa (17.4 ksi) for BAlSi-5-H24, about 42% more; tensile strength follows at 190 MPa (27.6 ksi) vs 150 MPa (21.8 ksi). In exchange, BAlSi-5-H24 is the more ductile: elongation 8% versus 2% for BAlSi-5-H18, and BAlSi-5-H18 is harder (55 HB vs 46 HB). BAlSi-5-H24 runs hotter in service (130°C vs 110°C continuous).

BAlSi-5-H18Choose it when strength drives the design.

BAlSi-5-H24Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

BAlSi-5-H18 vs BAlSi-5-H24: properties

BAlSi-5-H18BAlSi-5-H24

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

190 MPa27.6 ksi
150 MPa21.8 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
120 MPa17.4 ksi

Elongation at Break

2%
8%

Shear Strength

105 MPa15.2 ksi
90 MPa13.1 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
55 MPa8 ksi

Hardness, Brinell

55 HB
46 HB

Hardness, Vickers

60 HV
50 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.67 g/cm³0.1 lb/in³ · Melting Point (Solidus) 577°C1,071 °F · Liquidus Temperature 591°C1,096 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

158 W/m·K91.3 BTU/hr·ft·°F
162 W/m·K93.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

110°C230 °F
130°C266 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.4 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40.5 % IACS
41.5 % IACS

Electrical Resistivity

4.25×10⁻⁸ Ω·m1.67 µΩ·in
4.15×10⁻⁸ Ω·m1.63 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

54 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.82 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
43%

Formability (cold)

25 / 100
50 / 100

Same in both: Weldability 45 / 100 · Castability 85 / 100 · Brazeability / Solderability 95 / 100 · Polishability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleBAlSi-5

BAlSi-5-H18 vs BAlSi-5-H24 — frequently asked

Is BAlSi-5-H18 stronger than BAlSi-5-H24?

Yes. BAlSi-5-H18 has a typical yield strength of 170 MPa (24.7 ksi) against 120 MPa (17.4 ksi) for BAlSi-5-H24 — about 42% more. Tensile strength is 190 MPa (27.6 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, H18 or H24?

O is the default BAlSi-5 condition in the FabDigit quote flow (neither H18 nor H24). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, BAlSi-5-H18 or BAlSi-5-H24?

BAlSi-5-H18. Its machinability rates fair (38/100) against poor (32/100) for BAlSi-5-H24.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BAlSi-5-H18 and BAlSi-5-H24 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.