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Aluminum A356-T61 vs A356-T7

Aluminum · A356 temper comparison

A356-T61 and A356-T7 are two conditions of the same aluminum grade, A356: T61 (T6 variant, underaged) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. A356-T61 is the stronger of the two: yield strength 207 MPa (30 ksi) against 185 MPa (26.8 ksi) for A356-T7, about 12% more; tensile strength follows at 283 MPa (41 ksi) vs 225 MPa (32.6 ksi). A356-T61 is the more ductile: elongation 8% versus 3% for A356-T7, and A356-T61 is harder (90 HB vs 75 HB). A356-T7 runs hotter in service (175°C vs 150°C continuous).

A356-T61Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

A356-T7Choose it when the part sees heat.

A356-T61 vs A356-T7: properties

A356-T61A356-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

283 MPa41 ksi
225 MPa32.6 ksi

Yield Strength (0.2% offset)

207 MPa30 ksi
185 MPa26.8 ksi

Elongation at Break

8%
3%

Shear Strength

195 MPa28.3 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
75 MPa10.9 ksi

Hardness, Brinell

90 HB
75 HB

Same in both: Elastic (Young's) Modulus 72.4 GPa10.5 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Compressive Strength 175 MPa25.4 ksi · Fracture Toughness (K_IC) 20 MPa·√m18.2 ksi·√in · Charpy V-Notch Impact (RT) 4 J3 ft·lbf · Hardness, Vickers 85 HV

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 557°C1,035 °F · Liquidus Temperature 613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
159 W/m·K91.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.4 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
41 % IACS

Same in both: Electrical Resistivity 4.42×10⁻⁸ Ω·m1.74 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
68 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 80% · Weldability 80 / 100 · Formability (cold) 15 / 100 · Castability 95 / 100 · Brazeability / Solderability 40 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 50%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleA356

A356-T61 vs A356-T7 — frequently asked

Is A356-T61 stronger than A356-T7?

Yes. A356-T61 has a typical yield strength of 207 MPa (30 ksi) against 185 MPa (26.8 ksi) for A356-T7 — about 12% more. Tensile strength is 283 MPa (41 ksi) vs 225 MPa (32.6 ksi).

Which condition does FabDigit quote by default, T61 or T7?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

When should I choose A356-T61 over A356-T7?

Pick A356-T61 when strength drives the design, or when the part is bent, formed or impact-loaded. Pick A356-T7 when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A356-T61 and A356-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.