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Aluminum A242.0-F vs A242.0-T61

Aluminum · A242.0 temper comparison

A242.0-F and A242.0-T61 are two conditions of the same aluminum grade, A242.0: F (as fabricated) versus T61 (T6 variant, underaged). The chemistry is identical, so every difference below comes from the condition. A242.0-T61 is the stronger of the two: yield strength 234 MPa (33.9 ksi) against 105 MPa (15.2 ksi) for A242.0-F, about 123% more; tensile strength follows at 276 MPa (40 ksi) vs 165 MPa (23.9 ksi). In exchange, A242.0-F is the more ductile: elongation 1.5% versus 0.5% for A242.0-T61, and A242.0-T61 is harder (105 HB vs 65 HB). A242.0-T61 runs hotter in service (230°C vs 150°C continuous). On the shop floor, A242.0-T61 machines more easily (68 vs 55 out of 100).

A242.0-FChoose it when the part is bent, formed or impact-loaded.

A242.0-T61Choose it when strength drives the design, or when the part sees heat.

A242.0-F vs A242.0-T61: properties

A242.0-FA242.0-T61

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

165 MPa23.9 ksi
276 MPa40 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
234 MPa33.9 ksi

Elongation at Break

1.5%
0.5%

Shear Strength

130 MPa18.9 ksi
205 MPa29.7 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
72 MPa10.4 ksi

Fracture Toughness (K_IC)

16 MPa·√m14.6 ksi·√in
20 MPa·√m18.2 ksi·√in

Hardness, Brinell

65 HB
105 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 72 GPa10.4 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.81 g/cm³0.1 lb/in³ · Melting Point (Solidus) 528°C982 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

150°C302 °F
230°C446 °F

Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F · Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.5 µm/m·K12.5 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
4.8×10⁻⁸ Ω·m1.89 µΩ·in

Same in both: Electrical Conductivity 33 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

30 / 100
28 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.75 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

170%
190%

Same in both: Weldability 22 / 100 · Castability 42 / 100 · Brazeability / Solderability 15 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleA242.0

A242.0-F vs A242.0-T61 — frequently asked

Is A242.0-T61 stronger than A242.0-F?

Yes. A242.0-T61 has a typical yield strength of 234 MPa (33.9 ksi) against 105 MPa (15.2 ksi) for A242.0-F — about 123% more. Tensile strength is 276 MPa (40 ksi) vs 165 MPa (23.9 ksi).

Which condition does FabDigit quote by default, F or T61?

T75 is the default A242.0 condition in the FabDigit quote flow (neither F nor T61). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, A242.0-F or A242.0-T61?

A242.0-T61, by a small margin. Both rate good for machinability — 68/100 against 55/100 for A242.0-F.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A242.0-F and A242.0-T61 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.