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Aluminum 7A85-O vs 7A85-T7451

Aluminum · 7A85 temper comparison

7A85-O and 7A85-T7451 are two conditions of the same aluminum grade, 7A85: O (annealed) versus T7451 (T74, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 7A85-T7451 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 115 MPa (16.7 ksi) for 7A85-O, about 4.1 times as much; tensile strength follows at 510 MPa (74 ksi) vs 240 MPa (34.8 ksi). In exchange, 7A85-O is the more ductile: elongation 16% versus 10% for 7A85-T7451, and 7A85-T7451 is harder (155 HB vs 65 HB). 7A85-O runs hotter in service (180°C vs 120°C continuous) and 7A85-O conducts heat better (170 W/m·K vs 150 W/m·K). On the shop floor, 7A85-T7451 machines more easily (very good vs fair).

7A85-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

7A85-T7451Choose it when strength drives the design, or when the part is machined in volume.

7A85-O vs 7A85-T7451: properties

7A85-O7A85-T7451

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

240 MPa34.8 ksi
510 MPa74 ksi

Yield Strength (0.2% offset)

115 MPa16.7 ksi
470 MPa68.2 ksi

Elongation at Break

16%
10%

Reduction in Area

35%
22%

Compressive Strength

120 MPa17.4 ksi
480 MPa69.6 ksi

Shear Strength

150 MPa21.8 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
160 MPa23.2 ksi

Hardness, Brinell

65 HB
155 HB

Hardness, Vickers

68 HV
165 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.9 GPa3.9 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 40 MPa·√m36.4 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 2.85 g/cm³0.1 lb/in³ · Melting Point (Solidus) 476°C889 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

180°C356 °F
120°C248 °F

Same in both: Specific Heat Capacity 860 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

45 % IACS
40 % IACS

Electrical Resistivity

3.83×10⁻⁸ Ω·m1.51 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
48 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.82 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

110%
190%

Weldability

22 / 100
20 / 100

Formability (cold)

65 / 100
25 / 100

Same in both: Castability 30 / 100 · Brazeability / Solderability 10 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7A85

7A85-O vs 7A85-T7451 — frequently asked

Is 7A85-T7451 stronger than 7A85-O?

Yes. 7A85-T7451 has a typical yield strength of 470 MPa (68.2 ksi) against 115 MPa (16.7 ksi) for 7A85-O — about 4.1 times as much. Tensile strength is 510 MPa (74 ksi) vs 240 MPa (34.8 ksi).

Which condition does FabDigit quote by default, O or T7451?

T7451 is the default 7A85 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 7A85-O or 7A85-T7451?

7A85-T7451. Its machinability rates very good (72/100) against fair (50/100) for 7A85-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7A85-O and 7A85-T7451 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.