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Aluminum 7A09-O vs 7A09-T7351

Aluminum · 7A09 temper comparison

7A09-O and 7A09-T7351 are two conditions of the same aluminum grade, 7A09: O (annealed) versus T7351 (T73, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 7A09-T7351 is the stronger of the two: yield strength 420 MPa (60.9 ksi) against 105 MPa (15.2 ksi) for 7A09-O, about 4.0 times as much; tensile strength follows at 490 MPa (71.1 ksi) vs 230 MPa (33.4 ksi). In exchange, 7A09-O is the more ductile: elongation 16% versus 12% for 7A09-T7351, and 7A09-T7351 is harder (130 HB vs 60 HB). 7A09-T7351 runs hotter in service (150°C vs 120°C continuous) and 7A09-O conducts heat better (173 W/m·K vs 155 W/m·K). On the shop floor, 7A09-T7351 machines more easily (very good vs fair).

7A09-OChoose it when the part is bent, formed or impact-loaded.

7A09-T7351Choose it when strength drives the design, or when the part sees heat.

7A09-O vs 7A09-T7351: properties

7A09-O7A09-T7351

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

230 MPa33.4 ksi
490 MPa71.1 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
420 MPa60.9 ksi

Elongation at Break

16%
12%

Reduction in Area

20%
25%

Compressive Strength

520 MPa75.4 ksi
430 MPa62.4 ksi

Shear Strength

150 MPa21.8 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
150 MPa21.8 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
35 MPa·√m31.9 ksi·√in

Hardness, Brinell

60 HB
130 HB

Hardness, Rockwell B

87 HRB
78 HRB

Hardness, Vickers

165 HV
143 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.9 GPa3.9 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.8 g/cm³0.1 lb/in³ · Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

173 W/m·K100 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 960 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

47 % IACS
40 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
54 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

80%
78%

Formability (cold)

60 / 100
28 / 100

Same in both: Weldability 18 / 100 · Castability 25 / 100 · Brazeability / Solderability 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7A09

7A09-O vs 7A09-T7351 — frequently asked

Is 7A09-T7351 stronger than 7A09-O?

Yes. 7A09-T7351 has a typical yield strength of 420 MPa (60.9 ksi) against 105 MPa (15.2 ksi) for 7A09-O — about 4.0 times as much. Tensile strength is 490 MPa (71.1 ksi) vs 230 MPa (33.4 ksi).

Which condition does FabDigit quote by default, O or T7351?

T6 is the default 7A09 condition in the FabDigit quote flow (neither O nor T7351). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 7A09-O or 7A09-T7351?

7A09-T7351. Its machinability rates very good (70/100) against fair (45/100) for 7A09-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7A09-O and 7A09-T7351 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.