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Aluminum 7040-F vs 7040-T6

Aluminum · 7040 temper comparison

7040-F and 7040-T6 are two conditions of the same aluminum grade, 7040: F (as fabricated) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 7040-T6 is the stronger of the two: yield strength 510 MPa (74 ksi) against 180 MPa (26.1 ksi) for 7040-F, about 183% more; tensile strength follows at 570 MPa (82.7 ksi) vs 300 MPa (43.5 ksi). In exchange, 7040-F is the more ductile: elongation 12% versus 8% for 7040-T6, and 7040-T6 is harder (165 HB vs 90 HB). 7040-F runs hotter in service (150°C vs 100°C continuous) and 7040-F conducts heat better (168 W/m·K vs 130 W/m·K). On the shop floor, 7040-T6 machines more easily (very good vs fair).

7040-FChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

7040-T6Choose it when strength drives the design, or when the part is machined in volume.

7040-F vs 7040-T6: properties

7040-F7040-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

300 MPa43.5 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
510 MPa74 ksi

Elongation at Break

12%
8%

Compressive Strength

185 MPa26.8 ksi
525 MPa76.1 ksi

Shear Strength

185 MPa26.8 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
28 MPa·√m25.5 ksi·√in

Hardness, Brinell

90 HB
165 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.9 GPa3.9 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.82 g/cm³0.1 lb/in³ · Melting Point (Solidus) 480°C896 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

168 W/m·K97.1 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
100°C212 °F

Same in both: Specific Heat Capacity 860 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
33 % IACS

Electrical Resistivity

3.92×10⁻⁸ Ω·m1.54 µΩ·in
5.22×10⁻⁸ Ω·m2.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
30 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.84 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
90%

Weldability

25 / 100
20 / 100

Formability (cold)

45 / 100
18 / 100

Same in both: Brazeability / Solderability 10 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7040

7040-F vs 7040-T6 — frequently asked

Is 7040-T6 stronger than 7040-F?

Yes. 7040-T6 has a typical yield strength of 510 MPa (74 ksi) against 180 MPa (26.1 ksi) for 7040-F — about 183% more. Tensile strength is 570 MPa (82.7 ksi) vs 300 MPa (43.5 ksi).

Which condition does FabDigit quote by default, F or T6?

T7451 is the default 7040 condition in the FabDigit quote flow (neither F nor T6). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 7040-F or 7040-T6?

7040-T6. Its machinability rates very good (72/100) against fair (50/100) for 7040-F; for welding the order is 7040-F first (poor, 25/100) then 7040-T6 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7040-F and 7040-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.