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Aluminum 6463-T4 vs 6463-T6

Aluminum · 6463 temper comparison

6463-T4 and 6463-T6 are two conditions of the same aluminum grade, 6463: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6463-T6 is the stronger of the two: yield strength 214 MPa (31 ksi) against 90 MPa (13.1 ksi) for 6463-T4, about 138% more; tensile strength follows at 240 MPa (34.8 ksi) vs 175 MPa (25.4 ksi). In exchange, 6463-T4 is the more ductile: elongation 22% versus 12% for 6463-T6, and 6463-T6 is harder (74 HB vs 48 HB). 6463-T6 runs hotter in service (150°C vs 120°C continuous).

6463-T4Choose it when the part is bent, formed or impact-loaded.

6463-T6Choose it when strength drives the design, or when the part sees heat.

6463-T4 vs 6463-T6: properties

6463-T46463-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

175 MPa25.4 ksi
240 MPa34.8 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
214 MPa31 ksi

Elongation at Break

22%
12%

Shear Strength

97 MPa14.1 ksi
152 MPa22 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
69 MPa10 ksi

Hardness, Brinell

48 HB
74 HB

Same in both: Elastic (Young's) Modulus 68.9 GPa10 Msi · Shear Modulus 25.8 GPa3.7 Msi · Bulk Modulus 68 GPa9.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.69 g/cm³0.1 lb/in³ · Melting Point (Solidus) 615°C1,139 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

190 W/m·K110 BTU/hr·ft·°F
200 W/m·K116 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

48 % IACS
50 % IACS

Electrical Resistivity

3.59×10⁻⁸ Ω·m1.41 µΩ·in
3.45×10⁻⁸ Ω·m1.36 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
66 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
52 / 100

Formability (cold)

72 / 100
45 / 100

Same in both: Weldability 85 / 100 · Brazeability / Solderability 60 / 100 · Polishability 92 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6463

6463-T4 vs 6463-T6 — frequently asked

Is 6463-T6 stronger than 6463-T4?

Yes. 6463-T6 has a typical yield strength of 214 MPa (31 ksi) against 90 MPa (13.1 ksi) for 6463-T4 — about 138% more. Tensile strength is 240 MPa (34.8 ksi) vs 175 MPa (25.4 ksi).

Which condition does FabDigit quote by default, T4 or T6?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6463-T4 or 6463-T6?

6463-T6, by a small margin. Both rate fair for machinability — 52/100 against 45/100 for 6463-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6463-T4 and 6463-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.