Aluminum 6069-O vs 6069-T5
Aluminum · 6069 temper comparison
6069-O and 6069-T5 are two conditions of the same aluminum grade, 6069: O (annealed) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6069-T5 is the stronger of the two: yield strength 325 MPa (47.1 ksi) against 75 MPa (10.9 ksi) for 6069-O, about 4.3 times as much; tensile strength follows at 360 MPa (52.2 ksi) vs 150 MPa (21.8 ksi). In exchange, 6069-O is the more ductile: elongation 25% versus 10% for 6069-T5, and 6069-T5 is harder (105 HB vs 45 HB). 6069-O runs hotter in service (200°C vs 150°C continuous) and 6069-O conducts heat better (190 W/m·K vs 168 W/m·K). On the shop floor, 6069-T5 machines more easily (good vs fair) and 6069-O welds better (very good vs good).
6069-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
6069-T5Choose it when strength drives the design, or when the part is machined in volume.
6069-O vs 6069-T5: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Reduction in Area 30% · Compressive Strength 385 MPa55.8 ksi · Fracture Toughness (K_IC) 28 MPa·√m25.5 ksi·√in · Charpy V-Notch Impact (RT) 12 J8.9 ft·lbf · Hardness, Rockwell B 75 HRB · Hardness, Vickers 130 HV
Physical
Density and transition temperatures.
Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 580°C1,076 °F · Liquidus Temperature 650°C1,202 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 896 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 4.31×10⁻⁸ Ω·m1.7 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.76 V · Corrosion Resistance 55 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 55% · Castability 35 / 100 · Brazeability / Solderability 35 / 100 · Polishability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
6069-O vs 6069-T5 — frequently asked
Is 6069-T5 stronger than 6069-O?
Yes. 6069-T5 has a typical yield strength of 325 MPa (47.1 ksi) against 75 MPa (10.9 ksi) for 6069-O — about 4.3 times as much. Tensile strength is 360 MPa (52.2 ksi) vs 150 MPa (21.8 ksi).
Which condition does FabDigit quote by default, O or T5?
T6 is the default 6069 condition in the FabDigit quote flow (neither O nor T5). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 6069-O or 6069-T5?
6069-T5. Its machinability rates good (55/100) against fair (35/100) for 6069-O; for welding the order is 6069-O first (very good, 70/100) then 6069-T5 (good, 60/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6069-O and 6069-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.