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Aluminum 6020-T4 vs 6020-T651

Aluminum · 6020 temper comparison

6020-T4 and 6020-T651 are two conditions of the same aluminum grade, 6020: T4 (solution heat treated and naturally aged) versus T651 (T6, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 6020-T651 is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 145 MPa (21 ksi) for 6020-T4, about 97% more; tensile strength follows at 325 MPa (47.1 ksi) vs 245 MPa (35.5 ksi). In exchange, 6020-T4 is the more ductile: elongation 18% versus 11% for 6020-T651, and 6020-T651 is harder (98 HB vs 68 HB). 6020-T651 runs hotter in service (150°C vs 100°C continuous). On the shop floor, 6020-T651 machines more easily (excellent vs very good).

6020-T4Choose it when the part is bent, formed or impact-loaded.

6020-T651Choose it when strength drives the design, or when the part sees heat.

6020-T4 vs 6020-T651: properties

6020-T46020-T651

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

245 MPa35.5 ksi
325 MPa47.1 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
285 MPa41.3 ksi

Elongation at Break

18%
11%

Shear Strength

160 MPa23.2 ksi
198 MPa28.7 ksi

Fatigue Strength (Endurance Limit)

85 MPa12.3 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
26 MPa·√m23.7 ksi·√in

Hardness, Brinell

68 HB
98 HB

Hardness, Vickers

74 HV
106 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 585°C1,085 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

155 W/m·K89.6 BTU/hr·ft·°F
170 W/m·K98.2 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
150°C302 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

38 % IACS
42 % IACS

Electrical Resistivity

4.54×10⁻⁸ Ω·m1.79 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.8 V · Corrosion Resistance 55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

82 / 100
93 / 100

Machinability Rating (AISI 1212 = 100 %)

150%
180%

Formability (cold)

60 / 100
35 / 100

Same in both: Weldability 25 / 100 · Castability 40 / 100 · Brazeability / Solderability 25 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6020

6020-T4 vs 6020-T651 — frequently asked

Is 6020-T651 stronger than 6020-T4?

Yes. 6020-T651 has a typical yield strength of 285 MPa (41.3 ksi) against 145 MPa (21 ksi) for 6020-T4 — about 97% more. Tensile strength is 325 MPa (47.1 ksi) vs 245 MPa (35.5 ksi).

Which condition does FabDigit quote by default, T4 or T651?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6020-T4 or 6020-T651?

6020-T651. Its machinability rates excellent (93/100) against very good (82/100) for 6020-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6020-T4 and 6020-T651 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.